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Repair/Maintenance Of Dg Sets, Eot Crane, Incinerator And Connected Work Under Ge (A) Suratgarh , Periodical Maintenance Of 1250 Kva Capacity Dg Set At 184 Mh (Make-Cummins) And Ensuring Smooth Functioning Of Dg Set Complete All As Specified And As Directed. Notes :- (I) All Necessary Spare Parts Required For Maintenance Of Dg Set To Be Provided By The Contractor Are As Under :- (A) Bypass Filter Element With O Ring (B) Oil Filter Element With O Ring (C) Air Filter Element Inner And Outer With O Ring (D) Fuel Filter Element With O Ring (E) Fan Belt (If Required). (Ii) The Rate Quoted Shall Include The Maintenance & Repairs And Not Inclusive Of Major Repair / Overhauling Of Dg Set. In Case Of Any Dispute Between Contractor & Ge Regarding This Aspect, The Decision Of Accepting Officer Shall Be Final & Binding. (Iii) All Spare Parts For Repair Are To Be Procured From Manufacturer’S Authorised Dealer Only. (Iv) All Tools, Testing Instruments Are To Be Arranged By The Contractor Including Necessary Transport. (V) The Fixing/Labour Element For Items Catered Here-In-After As “Supply Only” Shall Be Deemed To Be Included In The Quoted Rate Of This Item. , All As Per Serial Item No 1.00 Here-In-Before But 625 Kva Capacity Dg Set At 184 Mh (Make-Cummins) Complete All As Specified And As Directed. , All As Per Serial Item No 1.00 Here-In-Before But 180 Kva To 320 Kva Capacity Dg Set At Klp Pump House (Make-Cummins), Raj Canal Pump House (Kirloskar) And Klp Filteration Plant (Make-Cummins) Of Dg Sets And Ensuring Smooth Functioning Of Dg Set Complete All As Specified And As Directed. , All As Per Serial Item No 1.00 Here-In-Before But 100 Kva To 160 Kva Capacity Dg Set At Ilp Sig Centre (Make : Ashoka Leyland), Sasf Birdhwal (Make : Cg), Lt Ad Pump House And Map Ph-Ii Pump House (Make Kirloskar Oil Engine Ltd), Stp Ph-I (Make : Kirloskar Oil Engine Ltd) And New Filtration Plant Klp Ph And Stp Map Ph-Ii (Make : Kirloskar) Of Dg Sets And Ensuring Smooth Functioning Of Dg Set Complete All As Specified And As Directed. , All As Per Serial Item No 1.00 Here-In-Before But 7.5 Kva To 63 Kva Capacity Dg Set At 85 Armd Regt Ksp (Make : Cummins), Stp 14 Mech And Intermediate Pump House (Make : Kirloskar), 18 Kumaon Ph, 9 Dh Ph, 815 Cetc "A", "B" & "C" Location, Nkt Ascon Node (Make : Kirloskar Oil Engine Ltd), Fol Depot (Make : Cummins), Ashoka Auditorium (Make : Ashoka Leyland), Map Phase-I Pump House, Old Klp Pump House, Vaidya Marg, Sunder Ji Marg, Near 6(I) Offrs Mess And Inf Bn Ph (Make : Kirloskar Oil Engine Ltd) Of Dg Sets Andensuring Smooth Functioning Of Dg Set Complete All As Specified And As Directed. , Supply Only Distilled Water To Be Filled In Batteries Complete All As Specified And As Directed. , Supply Only Ignition Switch With Key For Dg Sets Of Any Capacities Complete All As Specified And As Directed. Make : As Per Existing / Recommended By Oem. , Supply Only Battery Cable Of Size 35 Sqmm Pvc Insulated Multi Stranded Copper Conductor Single Core Cable (Isi Marked) With Necessary Lugs Complete All As Specified And As Directed. , Supply Only Coolant For Top Up Radiator Of Dg Set Complete All As Specified And As Directed. Make & Grade : As Per Existing / Recommended By Oem. , Supply Only Flexible Braided Hydraulic Hose 5/8" Dia X 600 Mm Length Including Suitable Check Nuts & Washers For Dg Set Complete All As Specified And As Directed. Make : As Per Existing / Recommended By Oem. , S&F In Replacement Electronic Automatic Voltage Regulator (Avr) Of 100 V, 8 Amps Suitable For Dg Set Of Capacity Upto 100 Kva Including Necessary Terminal’S Sleeves Etc As Required At Site Of Any Type And Make Of Dg Sets, Complete All As Specified And As Directed. Note : Make Of Avr Shall Be Same As Supplied By The Dg Set Manufacturer With New Dg Set. , M&L For Electronic Automatic Voltage Regulator (Avr) Of 50 V, 16 Amps Suitable For Dg Set Of Capacity From 100 Kva To 320 Kva Including Necessary Terminal’S Sleeves Etc As Required At Site Of Any Type And Make Of Dg Sets, Complete All As Specified And As Directed. Note : Make Of Avr Shall Be Same As Supplied By The Dg Set Manufacturer With New Dg Set. , Supply And Fixing In Replacement Solenoid Switch Suitable For Any Capacity Dg Set Complete All As Specified And As Directed. Make : As Per Existing / Recommended By Oem. , Supply Only Lubricant Oil Sae 20 W - 40 For Top Up And Filling Up The Oil In The Sump After Completely Flushing The Old Oil Out Of The Tank And Cleaning Of The Tank For Fresh Filling In Dg Sets Complete All As Specified And As Directed. Make : Castrol / Power Supreme , Supply And Fixing In Replacement Battery Terminal Heavy Duty Made Of Brass With Bolts And Washers All As Required At Site Complete All As Specified And As Directed. , M&L For Taking Down Unserviceable Fuel Injection Pump From Any Type/ Capacity Dg Set, Carrying To Workshop For Repairing Including Necessary Spares And Calibration, Refixing The Same Duly Repaired To Its Original Position And Testing For Its Serviceability At Site, Complete All As Specified And Directed. , S&F In Replacement Self Starter Assembly For Dg Set Of 110 To 320 Kva, 24 Volts Dc Including Testing Complete All As Specified And As Directed. Make : Lucas Tvs Or As Per Existing / Recommended By Oem. , S&F In Replacement Self Starter Assembly For Dg Set Of 7.5 To 100 Kva, 12 Volts Dc Including Testing Complete All As Specified And As Directed. Make : Lucas Tvs Or As Per Existing / Recommended By Oem. , M&L For Taking Out Unserviceable Alternator From 63 Kva To 250 Kva Capacity Dg Set, Transportation To Workshop For Repair, Rewinding With Existing Size Copper Conductor Wire, Varnishing, Drying, Refixing, Connecting And Testing, Complete All As Specified And As Directed. , S&F In Replacement Rubber Hose Set For Upto 320 Kva Capacity Dg Set Radiator, Complete All As Specified And As Directed. Make : As Per Existing / Recommended By Oem. , S&F In Replacement Complete Plc System Upto 320 Kva Dg Set As Per On Ground Existing Make Complete All As Specified And As Directed. , M&L For Making Smooth Surface By Scratching The Old Paint And Rubbing With Emery Paper, Filling Putty In Dents, Where Required, And Applying Two Coats Of Synthetic Enamel Smoke Grey Paint Over A Coat Of Red Oxide Primer With Spraying Process Including Writing Of Sm / Mes Number On Dg Set For 20 Kva To 100 Kva Capacity Dg Set, Complete All As Specified And As Directed. , M&L For Making Smooth Surface By Scratching The Old Paint And Rubbing With Emery Paper, Filling Putty In Dents, Where Required, And Applying Two Coats Of Synthetic Enamel Smoke Grey Paint Over A Coat Of Red Oxide Primer With Spraying Process Including Writing Of Sm / Mes Number On Dg Set For 110 Kva To 1250 Kva Capacity Dg Set, Complete All As Specified And As Directed. , M&L For Opening/Dismantling Of 20 Kva To 320 Kva Capacity Dg Set, Disconnecting All Connections From Panel To Terminal Box, Repair/Replacing The Field Coils To The Alternator, Refixing The Field Coils To The Alternator After Drying The Varnish And Making The Electric Connections To Terminal Box With Proper Brass Nut Bolts And Washers, Testing And Commissioning To The Entire Satisfaction Of Engineer-In-Charge, Complete All As Specified And As Directed. , M&L For Dismantling Radiator From Engine, Transporting It To Work Shop, Repair Of Leakage Pipes, Cleaning The Radiator With Cleaning Agents, Re-Assembling The Engine Completely To Entire Satisfaction Of Engineer-In-Charge, Complete All As Specified And As Directed. , S&F Stainless Steel Butt Hinges For Generator Canapoy/ Enclosure Having Minimum Thickness 5Mm And Size 75Mmx100mm With Nut And Bolt Fixing Arrangement Complete All As Specified And As Directed. , Inspection/Checking Of Amf Panel Of Dg Set Of Capacity 7.5 Kva To 100 Kva Installed At Various Installations Of Any Make And Shape And Rectifying The Defects, Replacement Of Unserviceable Parts As Required At Site And Cleaning Of Amf Panel As Detecting During Inspection Or Pointed Out By Representative Of Department And Carry Out Maintenance Complete All As Specified And As Directed. Note :- Spare Parts Required For Maintenance Provided By The Contractor. , Inspection/Checking Of Amf Panel Of Dg Set Of Capacity 110 Kva To 320 Kva Installed At Various Installations Of Any Make And Shape And Rectifying The Defects, Replacement Of Unserviceable Parts As Required At Site And Cleaning Of Amf Panel As Detecting During Inspection Or Pointed Out By Representative Of Department And Carry Out Maintenance Complete All As Specified And As Directed. Note :- Spare Parts Required For Maintenance Provided By The Contractor. , Inspection/Checking Of Amf Panel Of Dg Set Of Capacity 625 Kva To 1250 Kva Installed At Various Installations Of Any Make And Shape And Rectifying The Defects, Replacement Of Unserviceable Parts As Required At Site And Cleaning Of Amf Panel As Detecting During Inspection Or Pointed Out By Representative Of Department And Carry Out Maintenance Complete All As Specified And As Directed. Note :- Spare Parts Required For Maintenance Provided By The Contractor. , Supply And Fixing In Replacement 4 Pole Power Contactor With Ac Coil 160 Amps, 3 Phase 415 Volt, 50 Hz, 2 No + 2 Nc With Integrated Auxiliary Contacts Suitable For Amf Panels Complete All As Specified And As Directed. Make : Legrand/ Havells / Ge / L&T / Siemens , Supply Only Cranking Relay 12/24 Volts Dc 8/11 Stage Suitable For Amf Panels Complete All As Specified And As Directed. Make : Eagle Man Or As Per Existing / Recommended By Oem. , Supply And Fixing In Replacement Elite 500 Multi Function Meter, 35-500 Vac (L-L), Ib 1 To 5 Amps, Imax 6 Amps, Class 0.5S, Tft, Aux 85-300V Ac 48-300V Dc, Modbus On Rs, Sw Configuration-1, 96X96 Complete All As Specified And Directed. , M&L For Replacement Of Unserviceable / Worn Out Control Wiring Of Amf Panel Of Dg Set Of Capacity Upto 100 Kva With Existing Size Of Cable And Testing Complete All As Specified And As Directed. , M&L For Control Wiring With Single Core Copper Cable Of Size 2.5 Sqmm (Isi Marked) From Amf Panel To Dg Set Complete All As Specified And As Directed. , S&F In Replacement Battery Charger 12 Volt/ 24 Volt 10 A Panel Mounted Operating On 230 Volt Single Phase 50 Hz Supply, By Replacing Unserviceable Charger Complete All As Specified And As Directed. , Inspection/Checking And Repair/Servicing Of Eot Gantry Crane Double Girder Type Track Rail And Load Chain Hook Having Span Of 12.5 Mtr With Traverse Of 60 X 60 Mtr And Lift 6 Mtr Capacity 10 Ton, Carrying Out Necessary Cleaning, Including Greasing Of All Movable Parts, Filling Of Gear Oil, Stripping Down All Other Related Parts Etc, Complete Overhauling Of Crane All As Per Manufacturer’S Instructions Complete All As Specified And Directed. Note : Spare Parts, Gear Oil, Etc Shall Be Measured And Paid For Separately As “Supply Only” Under Respective Items Of Boq. , All As Per Serial Item No 36.00 Here-In-Before But 2 Tone To 5 Ton Capacity Eot Gantry Crane Complete All As Specified And Directed. , M&L For Fault Finding In Control Panel Of Eot Crane 10/5/2 Ton Capacity, Repairing To Control Panel After Finding Out The Faults If Any Including Replacement Of Spare Parts, Rewiring To The Panel Board With Existing Size Stranded Copper Wire Complete All As Per Site Requirement For Smooth Functioning Of Control Panel Including Scraping Out Old Paint, Clean Stain Oily Spot Thoroughly And Paintingexternally And Internally With Two Coats Of Synthetic Enamel Paint By Using Spray Gun (Without Any Damage To Components Inside) Complete All As Directed. Note : Necessary Spare Parts Required For Maintenance Of Eot Crane To Be Provided By The Contractor Are As Under :- (A) Limit Switch (Rotary Type/ Lever Type For Hoisting Motion And L.T., Ct Motion) (B) Thermal Over Load Relay Range 12-32 Amps (C) Step Down Transformer 500 Va Copper Wound 440 To 110/120 Volt Output Double Stage. , M&L For Dismantling And Rewinding Of 3 Hp To 5 Hp Electric Motorwith Supper Enamelled Copper Wire Existing Gauge Including Replacement Of Two Nos Bearings, Insulating Material And Re-Fixing In Position After Necessary Repairs Complete All As Specified & As Directed. Make Of Bearing : Skf / Nbc Make Of Winding Wire : Chetak / Finolex / Emgee / Devidayal / Asian Note : Labour & Transportation For Carry Out Motor To Workshop For Repair And Carry Back After Repair Is Included In The Unit Rate Of The Item. , M&L For Dismantling And Rewinding Of 7.5 Hp To 15 Hp Electric Motorwith Supper Enamelled Copper Wire Existing Gauge Including Replacement Of Two Nos Bearings, Insulating Material And Re-Fixing In Position After Necessary Repairs Complete All As Specified & As Directed. Make Of Bearing : Skf / Nbc Make Of Winding Wire : Chetak / Finolex / Emgee / Devidayal / Asian Note : Labour & Transportation For Carry Out Motor To Workshop For Repair And Carry Back After Repair Is Included In The Unit Rate Of The Item. , S&F In Replacement Remote Control Wire Pvc Copper Conductor 1.5 Sqmm, 16 Core Multi Standard (Isi Marked) Complete All As Specified & As Directed. , S&F In Replacement Hauling Cable Pvc Copper Multi Standard Copper Conductor 10 Sqmm, 3 Core With Cable Loader Complete All As Specified & As Directed. , S&F In Replacement Magnetic Type Brake Assembly For Left Right Motor 3 Hp Complete All As Specified & As Directed. , Repair To Reduction Gear Box Of 10 Ton / 5 Ton Capacity Eot Crane, With & Including Following Repairable Items Complete All As Specified & As Directed :- (A) White Manth Bronze Gear- 01 No. (B) Burm Of Steel- 01 No. (C) Ball Bearing- 04 Nos. (D) Oil Seal- 02 Nos. (E) Gear Oil , M&L In Replacement Of Steel Wire Rope 9Mm Of Having 6X36 Fmc Construction, Complete All As Specified And As Directed. Make:- Usha Martin / Mahadev. (Test Certificate Of Wire Rope Shall Be Submitted By Contractor) , M&L In Replacement Of 11 Kw V.F.D. Drive With D.B.R. Mounted In A Sheet Steel Enclosure Made Out Of M.S. Sheet Not Less Than 16 Swg For 10 Ton Capacity Eot Crane Including Programming Of Drive Complete All As Specified And As Directed. Make:- Delta / Schnieder / L&T , M&L In Replacement Of Push Button Station Made Out Of M.S. Sheet Not Less Than 16Swg Duly Powder Coated Prewired With Following:- (I) Main On-Off Push Button (Off Push Should Be Mushroom Type) With Element. (Ii) Hoist Up & Down Push Button With Selector Switch With Element. (Iii) Left & Right Push Button With Element (Iv) Push Button With Element Of Long Travel Motion Complete All As Specified And As Directed. , M&L For Preparation Of Old Surfaces Of 10/5 Ton Eot Crane Gantry And Garder L.T. (Approx 69 Mtr) And C.T. (Approx 12.5)For Painting With Two Coats Of Existing Colour (Yellow & Grey) Anti Corrosive Paint Of First Quality After One Coat Of Red Oxide Complete All As Specified And As Directed. , Testing (Full Load Test, Deflection Test, Capacity Test, Speed Test And Break Test) And Serviceable Checking Of Each Cranes Of Capacity 02 To 10 Tons And Hoist By Authorised Engineer In Presence Of Engineer-In-Charge, Je (E/M) And User Representative And Generating & Submission Of The Test Certificate With List Of Defects If Any To Be Produced In Duplicate. Note:- The Dummy Load For Load Testing Of Cranes Will Be Arranged By The Contactor An His Own Cost.
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