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United States Project Notice - Modular Design And Additive Manufacturing Of Interlocking Superinsulation Panel From Bio-Based Feedstock For Autonomous Construction


Project Notice

PNR 53909
Project Name Modular Design and Additive Manufacturing of Interlocking Superinsulation Panel from Bio-based Feedstock for Autonomous Construction
Project Detail HESTIA addresses the need for implementing carbon removal strategies by converting buildings into carbon storage structures. HESTIA is also important for nullifying embodied emissions. The majority of these emissions are concentrated at the start of a building’s lifetime and locked in before the building is ever used. This upfront emissions spike equals 10 years of operational emissions in a building constructed to meet standard code, but increases to 35 years for more advanced, higher operating efficiency buildings, and more than 50 years for high-efficiency buildings operating on a lower carbon intensity grid. These time horizons go beyond 2050 climate targets, which means embodied emission reduction strategies are a high priority. Project Innovation + Advantages: The University of Buffalo will design modular interlocking multifunctional superinsulation panels that can be roll-to-roll manufactured and readily assembled by robotic automation. The rapid-prototyping hydrophobic panels, which consist of recyclable biogenic materials (cellulose, straw, etc.) and superinsulating silica aerogel, will provide high thermal insulation, structural durability, moisture and fire resistance, soundproofing, and easy installation at a low cost. The panels will meet embodied and operational carbon-negative emission requirements and provide recycling/repurposing capabilities. Compared with drywall or multilayer structural insulated panels, the proposed panels also provide a pathway for autonomous construction to further reduce emissions. Potential Impact: HESTIA projects will facilitate the use of carbon storing materials in building construction to achieve net carbon negativity by optimizing material chemistries and matrices, manufacturing, and whole-building designs in a cost-effective manner.
Funded By Self-Funded
Sector Painting
Country United States , Northern America
Project Value USD 2,141,727

Contact Information

Company Name The State University of New York (SUNY) at Buffalo
Web Site https://arpa-e.energy.gov/technologies/projects/modular-design-and-additive-manufacturing-interlocking-superinsulation-panel

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