| Project Detail |
Gas turbines produce approximately 35% of the total electricity generation in the U.S. Improving their efficiency is important for reducing energy usage and carbon emissions. Similarly, higher efficiency aviation and other industrial turbines would improve the economics and reduce greenhouse gas emissions in these sectors. Gas turbine efficiency largely depends on the gas temperature at the inlet; the higher the temperature, the higher the efficiency. Gas turbine operational temperature is currently limited by its component materials, particularly those in the path of the hot gas such as turbine blades, vanes, nozzles, and shrouds. Turbine blades experience the greatest operational burden because they must concurrently withstand the highest temperatures and stresses. Currently, turbine blades are made of single crystal nickel (Ni)- or cobalt (Co)-based superalloys. After many years of refinements, their development has plateaued. There is a need to discover, develop, and implement novel materials that work at temperatures significantly higher than that of the Ni or Co superalloys if further efficiency gains are to be realized.
Project Innovation + Advantages:
The University of Utah will use physical metallurgy principles and artificial intelligence to identify the chemistry of new niobium (Nb)-based refractory alloys to ensure they have excellent high-temperature properties without being brittle at low temperatures. The artificial intelligence approach will discover promising compositions for the new alloys based on existing knowledge of simple alloys. The computational materials models will be used to predict the proper processing conditions for the material chemistries. This two-step process can down-select the alloy compositions and manufacturing conditions from millions of possibilities, greatly reducing the time and cost for the search of new materials. The team will use advanced microscopy techniques to characterize the sample microstructures. Successful chemistries will be selected for scale-up experiments. If successful, the project will identify the alloy compositions and processing conditions to potentially mass produce turbine blades that can operate at temperatures significantly higher than the current state of the art.
Potential Impact:
Combining development of new ultrahigh temperature materials with compatible coatings and manufacturing technologies has the potential to increase gas turbine efficiency up to 7%, which will significantly reduce wasted energy and carbon emissions. |
