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Tender For Construction Of220/132 Kv, 1X160 Mva Gss At Dalot (Upg.) [Distt.- Pratapgarh]Including Supply Of All Equipments/Materials, Erection (Including Civil Works), Testing And Commissioning - MAIN MATERIAL/ ITEMS 2 Auto Transformer: 3 220/132kV, 160 MVA AutoTransformer with all accessories (excluding transformer Oil) as per technical specification 4 Insulating Oil for 160 MVA 220/132 kV Auto Transformer as per S-I , (1) above 5 Digital RTCC Panel consisting of Digital RTCC relay as per technical Specification for transformers at S-I (1) above 6 Circuit Breakers 7 220 kV Circuit Breakers 8 220kV circuit breakers (3 Ph.) Along with support Structure 9 2500 A, 50 kA 10 132 kV Circuit Breakers 11 132 kV circuit breakers (3 Ph.) Along with support Structure 12 1250 A, 40 kA 13 Instrument Transformers 14 Capacitor Voltage Transformer 15 Single-Phase, 220 kV, 4400 pf CVT 16 Current Transformer (1-Phase) 17 220 kV CT 18 1000/1 A, 5C 19 132 kV CT 20 1000/1 A, 3C 21 C&R Panels & SAS system (Complete in all respect, refer Section-V A, B, Part-III, Volume-II) 22 New Substation 23 Control Panel for 220 kV Transformer (220 kV Side) Type: SAS-THCB 24 Relay Panel for 220 kV Transformer (for both HV & MV) Type: SAS-THRB 25 Control Panel for 220 kV Feeder Type: SAS-FCB 26 Relay Panelfor 220 kV Feeder Type: SAS-FRB 27 Control Panel for 220 kV Bus Coupler Type: SAS-BCCB 28 Relay Panel for 220 kV Bus Coupler Type: SAS-BCRB 29 220 kV Busbar Protection Relay Panel Type: SAS-BBRB 30 Control Panel for 220 kV Transformer (132 kV Side) Type: SAS-TLCB 31 Relay Panel for 220 kV Transformer (132 kV Side) Type: SAS-TLRB 32 Station HMI [Industrial grade Computer with 21TFT monitor as per specification requirements] 33 Station HMI (Hot Standby)[Industrial grade Computer with 21TFT monitor as per specification requirements] 34 HMI View Node[Industrial grad Computer with 21TFT monitor as per specification requirements] 35 A3 Size B&W Laser Printer 36 Substation Automation System Network Panel Type SAS-NW 37 Modems (both sending and Receiving End) for communication to RCC & Sub SLDC for PLCC] 38 Data Concentrator Unit (DCU) at Substation for RAS mounted in suitable enclosure & fully wired 39 Software: Application as well as System Software as per specification requirements for various hardware elements for meeting of functional requirement of the specification. 40 Substation Auxiliary Monitoring Panel Type SAS-SAMP 41 Other Items: 42 Fiber optic cables, connectors, ethernet cables, jack panels connectors, patch cords etc. for completing the Substation LAN as per specification requirements. 43 Transducers, Sensors etc. (if not considered in the respective equipment/ items) for accumulating monitoring data as per the specification requirements for switchyards. 44 Surge Arresters 45 220 kV LA 46 132 kV LA 47 Batteries & Battery Charger 48 Batteries (Sizing shall be as per requirement of technical specification) 49 220 V [Min. 600 AH] 50 48 V [Min. 600 AH] 51 Battery Charger System 52 220 V Float and Boost 53 50 V Float and Boost 54 Lighting System 55 Outdoor Lighting & other Works 56 Lighting Fixture Type FL-1 57 Lighting Fixture Type FL-2 58 Outdoor Receptacle 59 Type-RP 60 Type-RO 61 Substation Premises Lighting 62 Lighting poles 63 Type-L1 64 Type-D1 65 Street Lighting Type-SL-L1 for mounting on poles 66 Street Lighting Type-SL-D1 for mounting on Poles 67 Sub-Lighting Boxes/Panels Type -SLP at Lighting Mast and Other Loaction as designated complete with all controgears and accessories, items etc. 68 Lighting PanelType ACP-2 as per technical specification 69 Lighting PanelType ACP-3 as per technical specification 70 Indoor Lighting & Other Works 71 Electrification 72 Electric Fitting (if not covered under Civil Works) with G.I. Conduit, Junction Boxes, pull out boxes, copper wiring, Modular Switchboards, Modular Switches, GI Wire (16SWG) etc. for control room,Hall and administrative office building as per the requirements of the specifications 73 Illumiation 74 Lighting fixtures and Receptacles (including accessories/ materials etc. as per requirement alongwith complete accessories andmounting arrangements) 75 Indoor Lignting Panels 76 Lighting Panel (Indoor)Type ACP-1 as per technical specification 77 Lighting Panel (Indoor)Type DCP as per technical specification 78 Wall mounted fans Approx. 400 mm sweep 79 Ceiling Fan - Approx. 1400mm sweep with electronic Step regulator 80 Exhaust Fans 81 Fire Fighting System 82 Nitrogen Injection Fire Protection System for Auto Transformer (160 MVA ) complete in all respects. 83 DCP Type 84 i) 5 Kg. 85 ii) 10 Kg. 86 Carbon di oxide type – 6 Liters. 87 Foam Type- 9 Liters 88 Sand type 89 i) GI Buckets 9 liters capacity 90 ii) Steel Stands for four buckets 91 Air Conditioning System 92 Air Conditioning for the Rooms specified in the specifications 93 1.1kV Grade PVC insulated Al. conductor FRLS power cables and copper conductor armoured FRLS control cables [Excluding the wiring required for electrical & Lighting fittings/fixtures installation in control room and other building] 94 Control Cable (PVC) 95 4 CX4 Sq. mm 96 19Cx2.5 sq.mm 97 Substation Structures 98 Standard Lattice Structure [Design, engineering, procurement of materials, fabrication galvaising, proto-assembly, FOR destination delivery & erection including nuts, bolts, gusset plates, base plates, foundation bolts, fixing arrangement for control cabinets/MB of equipments and other accessories for lattice steel structure as per specification requirements]: 99 Non-Standard type Pipe Support Structure [Design, engineering, procurement of materials, fabrication galvaising, proto-assembly, FOR destination delivery & erection including nuts, bolts, gusset plates, base plates, foundation bolts, fixing arrangement for control cabinets/MB of equipments and other accessories for Pipe Support structure as per specification requirements] 100 Isolators 101 220 kV (3-Phase) (Horizontal DOUBLE BREAK) 102 1600A, 50KA, isolator with one E/S 103 Post insulators for above Isolator 104 1600A, 50KA, isolator with two E/S 105 Post insulators for above Isolator 106 1600A, 50KA, isolator without E/S 107 Post insulators for above Isolator 108 1600A, 50KA, isolator without E/S (TANDEM Type) 109 Post insulators for above Isolator 110 132 kV (3-Phase) (Horizontal DOUBLE BREAK) 111 1250Aisolator without E/S 112 Post insulators for above Isolator 113 Switchyard Erection 114 Busbar & Interconnections 115 New Substation/ Switchyard 116 220 kV Switchyard Works: 117 Main-I Bus: 220 kV Twin ACSR Zebra Bus with conductor, busbar material, insulator string (DT/SS), AF Type Disc Insulators/PorcelainLong Rod Insulators, hardware, Clamps, Connectors, spacers, corona shields etc. as per Layout arrangment of the subsation and specification requirements [for 3 bays] 118 Main-II Bus: 220 kV Twin ACSR Zebra Bus with conductor, busbar material, insulator string (DT/SS), AF Type Disc Insulators/ Pocelain Long Rod Insulators, hardware, Clamps, Connectors, spacers, corona shields etc. as per Layout arrangment of the subsation and specification requirements [for 3 bays] 119 Aux Bus: 220 kV Twin ACSR Zebra Bus with conductor, busbar material, insulator string(DT/SS), AF Type Disc Insulators/ Porcelain Longrod Insulators, hardware, Clamps, Connectors, spacers, corona shields etc. as per Layout arrangment of the subsation and specification requirements [for 3 bays] 120 220 kV Overhead Jack Bus (for DMT Layout) on Twin ACSR Zebra(Bus-Coupler Bay)/ Single ACSR Zebra (Transformer/ Line on ACSR Zebra) with conductor, busbar material, insulator string (DT/SS), AF Type Disc Insulators/ Porcelain Longrod Insulators, clamps, connectors, spacers etc. as per Substation Layout arrangementand specification requirements[ for 1 Bay] 121 Twin ACSR Zebra 122 Single ACSR Zebra 123 Equipment Interconnections to Main Bus, Overhead Bus including Single ACSR Zebra (for Line), Twin ACSR Zebra (forTransformer bay & B/C Bay), bus-bar materials, clamps,connectors, spacers, corona shields, including equipment connectors, Junction box including of all accessories etc. for the following: 124 220 kV DMT-type layout 125 Line bay 126 Transformer bay 127 Bus-Coupler 128 Bus CVT Interconnections to Main Buses including Single ACSR Zebra, clamps,connectors, junction box including of all accessories etc. 129 132 kV Switchyard Works: 130 Main Bus: 132 kV Twin ACSR Zebra Bus with conductor, busbar material, insulator string (DT/DS), AF Disc Insulators/ Porcelain Longrod Insulator, hardware, Clamps, Connectors, spacers etc. as per Layout arrangment of the subsation and specification requirements [for 4 bays] 131 Aux Bus: 132 kV Single ACSR Zebra Bus with conductor, busbar material, insulator string (DT/DS), AF Disc Insulators/ Porcelain Longrod Insulators, hardware, Clamps, Connectors, spacers etc. as per Layout arrangment of the subsation and specification requirements [for 4 bays] 132 132 kV Overhead Jack Bus (for Main & Aux Layout) on Twin ACSR Zebra(220 kV Transformer/Bus-Coupler Bay),Single ACSR Zebra(132 kV Transformer/Bus-Coupler Bay) Single ACSR Panther (Line on ACSR Panther) on Single Panther ( with conductor, busbar material, insulator string, Disc Insulators, hardware, clamps, connectors, spacers etc. as per Substation Layout arrangementand specification requirements[ for 1 Bay] 133 Twin ACSR Zebra 134 Equipment Interconnections to Main Bus, Overhead Bus including Twin ACSR Zebra (Bus Sectionalizer/ 220 kV Transformer /Bus-Coupler Bay)/ Single ACSR Zebra (132 kV TransformerBay) Single ACSR Panther ( Line on ACSR Panther), bus-bar materials, clamps,connectors, spacers including equipment connectors, Junction box including of all accessories etc. for the following: 135 132 kV Main & Aux-type layout 136 Line bay 137 Transformer bay 138 Bus Post Insulators (BPI) 139 220 kV 140 132 kV 141 Earthing & Lightning Protection System 142 Main, Auxilary Earthmats, Risers etc. for complete earthing in the Switchyard Area 143 28 mm Dia MS Rod 144 50X12 mm GS Flat 145 Earth Enhancing Compound for treated pits as above and other requirement as per specification 146 Cleat type clamps(8mm thick) for earthing down conductor (10.98 mm dia), 50x12 mm GS Flat and 50x6 mm GS flat 147 Cu/Al Flexible braids Grounding Conductor connection to MS/GS Flats 148 Earth Wire for Shielding Protection of Switchyard 149 7/3.15 Galvenized Steel Wire 150 Earthwire tension clamps with D Shackle assembly 151 PG calmp to suit 7/3.15 mm GS earth wire 152 Cleat clamp on structure to suit 7/3.15 mm GS earth wire/ 50 X 12 mm GS Flat 153 Pad clamp on structure to suit 7/3.15 mm earth wire and 75 x 12 GS flat 154 Lug to suit 7/3.15 mm earth wire 155 Other Clamps, Copper Earth Bond etc. as per layout diagram for erection of Earth Wire 156 GI Channel 100x50x6 mm 157 Bay Marshalling KIOSK 158 200 way (Stud Type Connectors) 159 AC Distribution Boxes (Outdoor Type) 160 Conduits, Cable Trays [Perforated and Ladder Type], Cable Tags, Cable Clamps, Cable Lugs,Cable sealing system, Gland Plates, Junction Boxes, PVC pipes, hume Pipes, Nylon type Trefoil Clamps etc.[Excluding the conduits, junction boxes etc. required for electrical & Lighting fittings/fixtures installation in control room and other building] 161 Other Steel Structures/ members [items such as Galvenized/ Mild Steel Channels, Angles, Plates, round, joist, Hot dip galvenized Nut-Bolts, Electro Galvenized Spring Washersetc. considered for this component of price schedule] to be designed/ provided by the bidder for the completion of project [This shall not include the steel to be used in the civil works] 162 LT Switchgear 163 220VDCDB 164 48V DCDB 165 PLCC EQUIPMENTS 166 220 kV Wave trap (2000A, 0.5 mH, 40 kA) 167 SSB single Channel Carrier Set (40 W) suitable for transmitting Data and super imposed channels along with Remote subscriber facility and emergency calling set. 168 A.F. Protection coupler microprocessor based suitable for Four commands. 169 Coupling Devices for Phase to Phase coupling having Band width programmable at site with protective Device & balancing transformer matching with line impedance of respective voltage level. 170 HF Armoured Coaxial cable having 75 Ohms unbalanced impendance. 171 Microprocessor based 32/16 line Electronic Private Automatic Exchange (EPAX) with PLCC interphasing facility 172 Telephone Sets (Push Button Type) 173 5 Pair jelly filled armoured telephone cable having copper conductor of Dia. 0.5 mm 174 5 Pair jelly filled un armoured telephone cable having copper conductor of Dia. 0.5 mm 175 TESTING & MEASURING INSTRUMENTS, TOOLS & TACKLES AND MISCELLANEOUS ITEMS 176 (A) TESTING EQUIPMENT/ INSTRUMENTS [This shall consist of all the standard accessories, cables, software etc. required for satisfactory operation of equipment meeting functional requirements] 177 Insulation Tester (5000 Volts, Digital) 178 SF6 Leakage Detector 179 Digital Multimeter 180 Digital Clamp Meter 181 PLCC Maintenance/Testing Equipments: 182 200Hz to 620KHz selective level meter including impedance return loss measuring attachments compatible with level generator (at sl.ii below) 183 Level generator with a range at 50Hz to 620kHz including facility for synchronization with SLM 184 8 digit time interval & frequency counter with the frequency range of 10 Hz to 10MHz & timer range of 1 microsec to 1 sec in decade steps. 185 Dual range 15 MHz oscilloscope with a display screen 8x10 sq.cm and the input impedance of 1 M ohm/25 pF with a deflection coefficient of 5Mv/div to 20 V/div. 186 4-1/2 digit LCD Multimeter with input impedance of 10Mohm & with a range of 0.1 mV to 1000 V DC, 0.1mV to 600v AC, 0-10 AMP AC,(40hz to 10KHz) & 0-20 Mohm With builtin power –supply. 187 Print testing Kit for PLCC terminal, protection coupler, EPAX , As per specifications appended at Annexure- V2-P3-S19-2, Volume-II, Part 3, Section-XIX 188 (B) Maintenance Tools& Tackles 189 Oil Sampling Bottle (1 Liter Capacity) 190 Vaccum Cleaner 191 Telescopic ladder aluminium 6 meter height 192 Ring spanner set 193 Tube spanner set 194 Pipe wrench 24 inch 195 Pipe wrench 18 inch 196 Hydraulic crimping tools up to 630 sq.mm 197 Threading die set for pipe threading 198 Welding machine (arc welding) 10kVA 199 Heavy duty drilling machine 200 Bench Vice 201 Insulated cuttingplier 12 inch 202 Insulated cuttingplier8 inch 203 Screw driver 18 inch 204 Screw driver 12 inch 205 Hammer 8 lbs 206 Hammer 2 lbs 207 Chain pulley block 5 ton 208 Pipe derrick 209 Allen Keys 210 Box Spanners 211 (C )Office and Miscellaneous Equipments/ Items 212 Insulation Rubber mat (1mX2mX 12 mm) 213 Isulation Rubber Gloves (15 kV Tested) 214 Furniturefor Control Room Building: 215 SCADA Room Furniture (Control Desk for specified consoles and Revolving Chair) matching with the overall interiors as per specification 216 Executive Desk bulit in wood and steel with lockable drawings on both side (6 feetX2 ½ feetx 2 ½ feet) 217 Junior executive table with three drawings on right side One Cup board left side with prelaminated decolam top 20mm thick over painted M.S. Frame ( 4 ½ feet x 2 ½ feetx 2 ½ feet). 218 Library Shelf with Glass Door (min 4 Shelf) 219 Steel tubular “S” type with continuous and one feet dia 14guage pipe, cane seat backing, teak wood with quality cane. 220 Archival Storage 4 Drive Type 221 Lateral Filing Cabinets 222 3 Drawer Unit 223 4 Drawer Unit 224 Steel Almirah of size 6 ½ feetx 3 feet x 19 inch with four shelves making five compartments in 22 guage or better with two way locking system. 225 Steel Almirah (with Glass doors) of size 6 ½ feetx 3 feet x 19 inch with four shelves making five compartments in 22 guage or better with two way locking system. 226 Minor Almirah of size 4 ½ feet x30 inch x 17 inch with three shelves making four compartments in 22 guage or better with two waylocking system. 227 Steel rack of size 5 feet x 3 feet x 16 inches with six shelves making five compartments (22 guage). 228 Steel file trays of size 16 inches x11 inches x 3 inches of guage 14 SWG. 229 Steel stools of size 15 inch x15 inch x 18 inch square pipe 16 guage 230 Steel waste paper baskets of size 12 inch (H) and Approx. 10 inch Dia Round. 231 Key board (wooden) with Glass door 232 First Aid Box 233 Shock Treatment Chart [Laminated with Frame] 234 Safety Instruction Boards [ Laminated with Frame] 235 (D) Drinking Water Arrangement 236 Water Cooler (Storage type, Storage Capacity 40 Ltr, Cooling Capcity 20 Ltr./hr) 237 RO/ Water Purifier 238 Refrigirator (380 Lt.) 239 Substation Name Board [1 No. Glow Type & 1 No. Painted Type] [Size and Color etc. be got approved from owner] 240 Danger Plate [Size and Color etc. be got approved from owner] 241 MANDATORY SPARES 242 (A) 220/132 kV TRANSFORMER 243 Bushing with metal parts & gaskets of each rating including Neutral bushing 244 Local and remote winding temperature indicator complete with sensing device & contacts 245 Oil temperature indicator with contacts & sensing device 246 Oil cooler pump with motor 247 Cooler fan with motor 248 Set of starter, contactor, relays and switch for electrical control panels (1 set of each type and range) 249 Buchholz relay complete with floats & contacts 250 (B)Circuit Breakers 251 220 KV 252 (One pole of circuit breaker with grading capacitor complete with pole column and interrupter with M.B. but without support structure and operating mechanism. 253 Rubber gaskets, ‘O’ rings and seals 254 Fixed Contacts 255 Moving Contacts 256 Terminal pads and connectors 257 Closing Assembly Valve 258 Trip Assembly Valve 259 Auxiliary Switch Assembly 260 Operation Counter 261 Closing Coils 262 Tripping coils 263 Support insulator complete for one pole of breaker 264 145 kV 265 One pole of circuit breakerwithout support structure and operating mechanism. 266 Rubber gaskets, ‘O’ rings and seals 267 Fixed Contacts 268 Moving Contacts 269 Terminal pads and connectors 270 Closing assembly valve 271 Trip assembly valve 272 Auxiliary switch assembly 273 Operation counter 274 Closing Coils 275 Tripping coils 276 Support insulator (set complete for one pole of breaker) 277 (C) Instrument Transformer 278 Spare of 245kVCapacitive Voltage Transformer 279 (i)Complete CVT 280 Spare of 245kVCurrent Transformer 281 (i)Complete CT [1 No. each type supplied) 282 Spare of 145kVCurrent Transformer 283 (i)Complete CT (1 No. each type supplied) 284 (D) C&R panels (similar items as used in the quoted panels) 285 Bay Control Unit (220 kV Side of offered type) 286 Bay Control Unit (132 kV Side of offered type) 287 Bay Unit (For 220 kV Busbar Protection of offered type) 288 Bay Protection Unit (Distance for 220 kV Feeders of offered type) 289 Bay Protection Unit (Line Distance cum Differential for 220 kV Feeders of offered type) 290 Bay Protection Unit (Distance for 132 kV Feeders of offered type) 291 Bay Protection Unit (Differential for 220 kV Transformers of offered type Main-I) 292 Bay Protection Unit (Differential for 220 kV Transformers of offered type-Main-II) 293 Self reset trip relay 294 Hand reset trip relay 295 Timer relay 296 DC supervision relays 297 Flag relays 298 Auxiliary relays 299 Multifunction Panel Meter 300 Fiber Optic Cable with Connectors 301 Transducers (Each Type used in the autoamtion system) 302 Ethernet Switch (of offered type) 303 (E) Surge Arrester 304 220kV class 198 kV rating LA complete as specified. 305 132kV class 120 kV rating LA complete as specified. 306 2 Nos. Terminal connector of each type as spare 307 (F) Battery & Battery Charger 308 220 V& 48 V Type Battery 309 Spare battery cell without electrolyte 310 Terminal connectors with bolts & Nuts 311 Float level indicators 312 Vent Plugs 313 220V/ 50V Battery Chargers 314 Set of Control Cards 315 Set of relays 316 Set of contactor 317 Micro-switches 318 Filter Capacitors 319 Thyristor/ Diode 320 Set of switches 321 Set of wound resistors 322 Potentiometers 323 Fuses of Thyristor with indicators 324 (G) LIGHTING SYSTEM 325 Single Pole MCB 326 Triple pole MCB 327 Fluorescent tube & Starter 328 a) Choke 329 b) Bottom Strips 330 c) Top covers & reflector (if applicable) 331 d) Holders 332 e) Complete fittings 333 Sodium vapour/Mercury vapour Lamps a) Lamp 334 b) Ballast 335 c) Condenser/ Igniter 336 d) Lamp holder 337 e) Lamp holder 338 f) Complete fittings 339 Incandescent lamp 340 a) Bulbs 341 b) Holders 342 c) Complete fittings 343 Switches and sockets 344 Junction box 345 Celing Fan 346 (H) Clamps & Connectors Set 347 (I) Fire Protection System 348 NIFPES System 349 Fitted Nitrogen Cylinder [48 Lit Water Capacity] 350 Hose Pipe with Fittings 351 Heat Sensor Assembly 352 Fire Survival Cable [sufficient for 1 system] 353 PNRV 354 Limit Switches for Fire Detector 355 Fire Detector (for NIFPES System) 356 Thermostat 357 Heating Element 358 (J) Isolators 359 220 kV 360 Solid core Insulator Stacks (Requirement of one Isolator) 361 Relays, power contactors, MCB’s switch fuses, push buttons and resistors, timers, key interlock for electrical control circuit as per approved schematic --- Each set containing one number of each type and rating as offered. 362 Limit switches & aux.switches--Each Set containing one no. of each type and rating as offered 363 Motor with gear assembly and bevel gear assembly. 364 Bearings (Requirement of one Isolator) 365 Current carrying assembly total (Requirement of one Isolator) 366 132 kV 367 Solid core Insulator Stacks (Requirement of one Isolator) 368 Relays, power contactors, MCB’s switch fuses, push buttons and resistors, timers, key interlock for electrical control circuit as per approved schematic --- Each set containing one number of each type and rating as offered. 369 Limit switches & aux.switches--Each Set containing one no. of each type and rating as offered 370 Motor with gear assembly and bevel gear assembly. 371 Bearings (Requirement of one Isolator) 372 Current carrying assembly total (Requirement of one Isolator) 373 Add: Any other supply item, if any, bidder may require completing the substation as per specification requirements.
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