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Tender For Jobs On Boiler Controls In Navy Vessel (Rm.0807); 1 AUMA CONTROLLERS (SERVICE COST) 2 1.77.3 Replace the parts of auma controllers with spta available on the ship (Qty-36)Repair of Auma drives and controllers, renew if faulty (Qty- 36 each)STW of the same post fitment including grounding. 3 SALINOMETER (SERVICE COST) 4 1.49.5. Salinometer (Digital & Analog)Job Involves: -Supply and renew of Salinometer sensor and indicator (Qty-7 each)Calibration of sensor and indicator using ideal referrence solution (Qty-50 nos)Supply and renew power supply and communication cable between power supplyJB to sensor and sensor to indicator. (1X5 core wire, Length-300 mtr)Supply and renew of all components i.e HMI, SMPS, MCB, JB, renew if faulty. (Qty-3 set)STW of the same post fitment including grounding. 5 AUMA DRIVES AND CONTROLLERS(SERVICE COST) 6 Auma drive and controllers. Job involves: -Calibration of AUMA drive and controllers - 50nosSupply and renewal of Auma drive with controller - 16nosSupply and renewal of power supply cable between auma drive and controller to panels (1X5 core wire, Length-300 mtr)STW of the same post fitment including grounding. 7 PRESSURE TRANSMITTERS (SERVICE COST) 8 Pressure and pressure differential transmittersJob Involves : -Supply and renewal of pressure and pressure diffrerential sensor (Qty-40)Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-100)Renewal of power supply cable of all pressure sensors (1X5 core wire, Length 500 mtr)STW of the same post fitment including grounding. 9 SIGNALLING CIRCUIT (SERVICE COST) 10 Carry out maintenance of signalling circuits of liquid level. Qty - 04.Condition of cables to be undetaken, renew if necessary.Renewal of level sensors (04)Renewal of all components i.e SMPS, MCB, JB. (Qty- 04 each)STW and System to be proved along with indications. 11 PRESSURE SENSOR (SERVICE COST) 12 3.130.1. Carry out serviceability checks of pressure sensors and pressure switches as per para 3.2.3.3 of operating manual иpпф.421413.009-02pэ-4Nos3.130.2. Carry out system serviceability and recovery checks as per para 3.2.3.4 of operating manual иpпф.421413.009-02pэ-4Nos3.130.3. Carry out steam pressure dynamic deviation checks as per para 3.2.3.5 of operating manual ИPПФ.421413.009-02PЭ-4Nos3.130.4. Carry out protection initiation check as per 3.2.3.6 of operating manual ИPПФ.421413.009-02PЭ-4Nos 13 AUMA CONTROLLER (SERVICE COST) 14 3.136. 1.Replace the parts of valve of AUMA controller with SPTA available on the ship.3.136.2 Carry out protection initiation checks as per 3.2.3.6 of Operating manual 15 PRESSURE SENSOR (SERVICE COST) 16 3.137.1 Undertake serviceability checks of pressure differential sensors (OM pp. no. 3.2.3.3).3.137.2. Undertake system serviceability (OM pp. no. 2.2.1 to 2.2.22).3.137.3 Carry out steam pressure dynamic deviation checks (OM pp. no. 3.2.3.5).3.137.4. Carry out protection initiation check (OM pp. no. 3.2.3.6). 17 PRESSURE AND TEMPERATURE GUAGE (SERVICE COST) 18 Pressure and temperature gauges/ indicators (analog/ digital) of multiple ranges.Job Involves : -Supply and renew of pressure and pressure diffrerential sensor (Qty-100)Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-850nos)Renewal of thermowell with quick release coupling ( SS316 /CuNI) - 20nosRenewal of all components i.e SMPS, MCB, JB and HMI (4 set)Renewal of temperature indicators (Digital/Analog) (Qty-30 set)Renewal of power supply cable of all pressure sensors/indicators and temperature sensors/indicators of (1X5 core wire, L-5000 mtr)Supply and renewal of limit switches - 8nosSTW of the same post fitment including grounding. 19 PLUMMER BLOCK RTD (SERVICE COST) 20 Plummer Block RTDs and Indication control panels.(1) Two 24 channel panel with 18 RTD(2) Two 12 Channel panel with 8 RTD.Job Involves: -Supply and Renewal of RTD with signal conversion and transmission unit, Qty-6 nosPlummer Block RTDs and Indication control panels. (1) Two 24 channel panel with 18 RTD (2) Two 12 Channel panel with 8 RTD - 10 setRenewal of Power supply cable and continuity checks between each sensor to JB and JB to HMI at EBR (1X5 core wire, L-3000 mtr)STW of the same post fitment including grounding. 21 TEMPERATURE SENSOR (SERVICE COST) 22 Temperature Sensors KITY and Indication panels. Specs - 16 channel KITY panel with 50 thermocouple and RTDsJob Involves: -Supply and Renewal of Thermocouples & IP converters with interfacing module (Qty- 25)Temperature Sensors KITY and Indication panels. Specs – 16 channel KITY panel with 50 thermocouple and RTDs (Qty- 10)Supply and Renewal of Power supply Cable between sensor and IP converter and IP converter toP# panel/ I/O device (1X5 core wire, L-500 mtr)Supply and Renewal of all components i.e HMI, SMPS, IP converter,MCB, JB, renew if faulty. (Qty-2set)Renewal/ manufacturing of old thermocouple pockets view parished. (Qty-20)STW of the same post fitment including grounding. 23 RTD GEAR BOX (SERVICE COST) 24 Gear box Temp (CAT), 36 channel (02) with 72 RTDsJob Involves:-Supply and Renewal of RTD"s (Qty- 30)Calibration Gear box Temp (CAКT), 36 channel (02) with 72 RTDs - 10setSupply aand Renewal of all components i.e HMI, SMPS, MCB, JB. (Qty-04 each)Supply and Renewal of Power supply Cable between sensor and P&F converter and P&F converter to HMI (1X5 core wire, Length-500 mtr)Supply and Renewal of P&F converter (Qty- 30)Supply and renewal of R/I converter (14nos )STW of the same post fitment including grounding. 25 CONTROL UNIT (SERVICE COST) 26 1.76.1 Control unit maintenance: Ensure that all connectors are tight to prevent ingress of oil and moisture and the screws on the control unit are correctly tightened.1.76.2 Cable maintenance: Ensure all connections on the control unit are tight. Check all cables. Replace any that are found to be damaged.1.76.3Communication cable replacement: Switch off the system. Disconnect the damaged communications cable from the control unit. Disconnect the damaged communications cable from the remote display unit. Connect the replacement communications cable to the control unit ensuring it is fix in place. The replacement communications cable must be connected to the terminals in the control unit and the remote display unit. Switch the system on and allow it to initialize. 27 WATER LEVEL SENSOR (SERVICE COST) 28 Water level Senors for Boiler steam drums (Honeywell/ Valcom)Job Involves: -(a) Renewal of Water level sensor along with data acquisition card, signal converter, five way manifolds, tubes and fittings (Qty-10)(b) Calibration of Water level sensor using pressure calibrator (Qty-10)(c) Reapit of water level transmitter, repair / renew if defective - 04nos(d) STW of the same post fitment including grounding. 29 PRESSURE SENSOR AND PRESSURE SWICHES (SERVICE COST) 30 1.77.1 Undertake serviceability checks of pressure sensors and pressure switches (Qty-132)Supply and Renewal of pressure sensor and switches (Qty-40)Calibration of pressure sensor and switches using pressure calibrator (Qty-132)Repair of pressure sensor and switches, renew if fault (Qty10)Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, Length 500 mtr)STW of the same post fitment including grounding. 31 PRESSURE SWITCHES (SERVICE COST) 32 1.77.2Undertake serviceability checks of pressure switches (Qty-100)Supply and Renewal of pressure switches (Qty-70)Calibration of pressure switches using pressure calibrator (Qty-100)Repair of pressure switches,renew if fault (Qty-10)Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, LENGTH 400 mtr).STW of the same post fitment including grounding. 33 AUMA CONTROLLERS (MATERIAL COST) 34 1.77.3 Replace the parts of auma controllers with spta available on the ship (Qty-36)Repair of Auma drives and controllers, renew if faulty (Qty- 36 each)STW of the same post fitment including grounding. 35 SALINOMETER (MATERIAL COST) 36 1.49.5. Salinometer (Digital & Analog)Job Involves: -Supply and renew of Salinometer sensor and indicator (Qty-7 each)Calibration of sensor and indicator using ideal referrence solution (Qty-50 nos)Supply and renew power supply and communication cable between power supplyJB to sensor and sensor to indicator. (1X5 core wire, Length-300 mtr)Supply and renew of all components i.e HMI, SMPS, MCB, JB, renew if faulty. (Qty-3 set)STW of the same post fitment including grounding. 37 AUMA DRIVES AND CONTROLLERS(MATERIAL COST) 38 Auma drive and controllers. Job involves: -Calibration of AUMA drive and controllers - 50nosSupply and renewal of Auma drive with controller - 16nosSupply and renewal of power supply cable between auma drive and controller to panels (1X5 core wire, Length-300 mtr)STW of the same post fitment including grounding. 39 PRESSURE TRANSMITTERS (MATERIAL COST) 40 Pressure and pressure differential transmittersJob Involves : -Supply and renewal of pressure and pressure diffrerential sensor (Qty-40)Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-100)Renewal of power supply cable of all pressure sensors (1X5 core wire, Length 500 mtr)STW of the same post fitment including grounding. 41 SIGNALLING CIRCUIT (MATERIAL COST) 42 Carry out maintenance of signalling circuits of liquid level. Qty - 04.Condition of cables to be undetaken, renew if necessary.Renewal of level sensors (04)Renewal of all components i.e SMPS, MCB, JB. (Qty- 04 each)STW and System to be proved along with indications. 43 PRESSURE SENSOR (MATERIAL COST) 44 3.130.1. Carry out serviceability checks of pressure sensors and pressure switches as per para 3.2.3.3 of operating manual иpпф.421413.009-02pэ-4Nos3.130.2. Carry out system serviceability and recovery checks as per para 3.2.3.4 of operating manual иpпф.421413.009-02pэ-4Nos3.130.3. Carry out steam pressure dynamic deviation checks as per para 3.2.3.5 of operating manual ИPПФ.421413.009-02PЭ-4Nos3.130.4. Carry out protection initiation check as per 3.2.3.6 of operating manual ИPПФ.421413.009-02PЭ-4Nos 45 AUMA CONTROLLER (MATERIAL COST) 46 3.136. 1.Replace the parts of valve of AUMA controller with SPTA available on the ship.3.136.2 Carry out protection initiation checks as per 3.2.3.6 of Operating manual 47 PRESSURE SENSOR (MATERIAL COST) 48 3.137.1 Undertake serviceability checks of pressure differential sensors (OM pp. no. 3.2.3.3).3.137.2. Undertake system serviceability (OM pp. no. 2.2.1 to 2.2.22).3.137.3 Carry out steam pressure dynamic deviation checks (OM pp. no. 3.2.3.5).3.137.4. Carry out protection initiation check (OM pp. no. 3.2.3.6). 49 PRESSURE AND TEMPERATURE GUAGE (MATERIAL COST) 50 Pressure and temperature gauges/ indicators (analog/ digital) of multiple ranges.Job Involves : -Supply and renew of pressure and pressure diffrerential sensor (Qty-100)Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-850nos)Renewal of thermowell with quick release coupling ( SS316 /CuNI) - 20nosRenewal of all components i.e SMPS, MCB, JB and HMI (4 set)Renewal of temperature indicators (Digital/Analog) (Qty-30 set)Renewal of power supply cable of all pressure sensors/indicators and temperature sensors/indicators of (1X5 core wire, L-5000 mtr)Supply and renewal of limit switches - 8nosSTW of the same post fitment including grounding. 51 PLUMMER BLOCK RTD (MATERIAL COST) 52 Plummer Block RTDs and Indication control panels.(1) Two 24 channel panel with 18 RTD(2) Two 12 Channel panel with 8 RTD.Job Involves: -Supply and Renewal of RTD with signal conversion and transmission unit, Qty-6 nosPlummer Block RTDs and Indication control panels. (1) Two 24 channel panel with 18 RTD (2) Two 12 Channel panel with 8 RTD - 10 setRenewal of Power supply cable and continuity checks between each sensor to JB and JB to HMI at EBR (1X5 core wire, L-3000 mtr)STW of the same post fitment including grounding. 53 TEMPERATURE SENSOR (MATERIAL COST) 54 Temperature Sensors KITY and Indication panels. Specs - 16 channel KITY panel with 50 thermocouple and RTDsJob Involves: -Supply and Renewal of Thermocouples & IP converters with interfacing module (Qty- 25)Temperature Sensors KITY and Indication panels. Specs – 16 channel KITY panel with 50 thermocouple and RTDs (Qty- 10)Supply and Renewal of Power supply Cable between sensor and IP converter and IP converter toP# panel/ I/O device (1X5 core wire, L-500 mtr)Supply and Renewal of all components i.e HMI, SMPS, IP converter,MCB, JB, renew if faulty. (Qty-2set)Renewal/ manufacturing of old thermocouple pockets view parished. (Qty-20)STW of the same post fitment including grounding. 55 RTD GEAR BOX (MATERIAL COST) 56 Gear box Temp (CAT), 36 channel (02) with 72 RTDsJob Involves:-Supply and Renewal of RTD"s (Qty- 30)Calibration Gear box Temp (CAКT), 36 channel (02) with 72 RTDs - 10setSupply aand Renewal of all components i.e HMI, SMPS, MCB, JB. (Qty-04 each)Supply and Renewal of Power supply Cable between sensor and P&F converter and P&F converter to HMI (1X5 core wire, Length-500 mtr)Supply and Renewal of P&F converter (Qty- 30)Supply and renewal of R/I converter (14nos )STW of the same post fitment including grounding. 57 CONTROL UNIT (MATERIAL COST) 58 1.76.1 Control unit maintenance: Ensure that all connectors are tight to prevent ingress of oil and moisture and the screws on the control unit are correctly tightened.1.76.2 Cable maintenance: Ensure all connections on the control unit are tight. Check all cables. Replace any that are found to be damaged.1.76.3Communication cable replacement: Switch off the system. Disconnect the damaged communications cable from the control unit. Disconnect the damaged communications cable from the remote display unit. Connect the replacement communications cable to the control unit ensuring it is fix in place. The replacement communications cable must be connected to the terminals in the control unit and the remote display unit. Switch the system on and allow it to initialize. 59 WATER LEVEL SENSOR (MATERIAL COST) 60 Water level Senors for Boiler steam drums (Honeywell/ Valcom)Job Involves: -(a) Renewal of Water level sensor along with data acquisition card, signal converter, five way manifolds, tubes and fittings (Qty-10)(b) Calibration of Water level sensor using pressure calibrator (Qty-10)(c) Reapit of water level transmitter, repair / renew if defective - 04nos(d) STW of the same post fitment including grounding. 61 PRESSURE SENSOR AND PRESSURE SWICHES (MATERIAL COST) 62 1.77.1 Undertake serviceability checks of pressure sensors and pressure switches (Qty-132)Supply and Renewal of pressure sensor and switches (Qty-40)Calibration of pressure sensor and switches using pressure calibrator (Qty-132)Repair of pressure sensor and switches, renew if fault (Qty10)Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, Length 500 mtr)STW of the same post fitment including grounding. 63 PRESSURE SWITCHES (MATERIAL COST) 64 1.77.2Undertake serviceability checks of pressure switches (Qty-100)Supply and Renewal of pressure switches (Qty-70)Calibration of pressure switches using pressure calibrator (Qty-100)Repair of pressure switches,renew if fault (Qty-10)Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, LENGTH 400 mtr).STW of the same post fitment including grounding.
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