Annual Tender For Maintenance Works Of Pumping Machinery, Panel And Substation Item Rate For Baramati Municipal Council- 1 Supplying and replacing MNX three pole power contactors {L&T MNX Power Contactors 415V AC (3 Pole)}/ Siemens/Metasol make 3 Pole, 3 Phase, AC (AC magnetic contactor, suitable for use with 3TF series motor control systems) for motor starter: 2 MNX 9 3 MNX 12 4 MNX 18 5 MNX 25 6 MNX 40 7 MNX 140 8 MNX 185 9 MNX 225 10 MNX 300 11 MNX 400 12 MNX 550 13 MNX 650 14 SIEMENS - 3TF51 15 SIEMENS - 3TF53 16 LS Make MC - 225 a/4 17 Supplying, erecting & marking MCB: 18 25 AMP 415 Volt mark 19 32 AMP 415 Volt ISI mark 20 40 AMP 415 Volt Islmark 21 63 AMP 415 Volt ISI mark 22 125 AMP 415 Volt ISI mark 23 200 AMP 415 Volt ISI mark 24 Supplying and erecting electrical control panel components: 25 INDICATOR R, Y, B MAKE- TECNIC, 22.5 mm 26 VOLT METR, range 0 - 500 volts, 96x96 27 CT OPERATED AMMETER, range 0 - 200 amp., 96x96 28 ROTARY SWITCH RYB AMP./VOLTMETER 29 C- channel 30 Supplying and replacing No-Volt-Coil for motor: 31 Upto 15 HP 32 Upto 30 HP 33 Upto 90 HP 34 Upto 125 HP 35 Supplying, erecting & terminating XLPE insulated unarmoured cable 1100 V aluminium conductor complete erected with lugs, on wall/ trusses/pole or laid in provided trench/ pipe: 36 2CX10 SQMM 37 4CX10 SQMM 38 4CX16 SQMM 39 4CX25 SQMM 40 4CX35 SQMM 41 4CX50 SQMM 42 3.5CX70 SQMM 43 3.5CX95 SQMM 44 3.5CX120 SQMM 45 Supplying, erecting & terminating XLPE insulated unarmoured cable 1100 V copper conductor complete erected with provided lugs, laid in provided control panel /distribution boards / pipe: 46 1CX25 SQMM 47 1CX35 SQMM 48 1CX50SQMM 49 2CX2.5 SQMM 50 2CX4 SQMM 51 2CX6 SQMM 52 2CX10 SQMM 53 3CX2.5 SQMM 54 3CX4 SQMM 55 3CX6 SQMM 56 3CX10 SQMM 57 Providing & erecting epoxy straight through joint outdoor/indoor for LTXLPE armoured cable with necessary material: 58 2.5 to 16 sq. 59 25 to 50 sq. 60 70 to 95 sq. 61 120 to 185 sq. mm. 62 Supplying & erecting crimping type copper lugs for cable complete: 63 Upto 50 sqmm 64 Upto 70-120 sqmm 65 Fault detection and repairing of MCC panel and ATS panel: 66 Fault detection and repairing of MCC panel and ATS panel as per site requirement (labour part only) 67 Sub Stations (SS) works: 68 Supply of transfomer oil 69 Overhauling of 125 KVA transformer 70 Overhauling of 315 KVA transformer 71 Supplying and erecting 11 kV outdoor type gang operated air break, triplepole switch 200 A capacity with 3 post pin type insulator per phase,mounted in horizontal or vertical position with necessary channels on providedcross arm with adequate length of "C" class G.l. pipe for operating handleerected on extended square shaft. The operating handle provided with lockand key at suitable height from ground level with necessary clamp. 72 Supplying and erecting 11 kV outdoor type gang operated air break, triplepole switch 400 A capacity with 3 post pin type insulator per phase,mounted in horizontal or vertical position with necessary channels on providedcross arm with adequate length of "C" class G.l. pipe for operating handleerected on extended square shaft. The operating handle provided with lockand key at suitable height from ground level with necessary clamp. 73 Supplying and erecting, 11 kV outdoor type drop out fuse with insulatorcomplete with fuse holders, fuse barrel with metal fitting, fuse elementmounted on M.S. channel with working current of 15A capacity completeerected on provided cross arm. 74 Supplying and erecting 11 kV fuse barrel with metal fittings complete. 75 Supplying and erecting hard drawn copper solid wire no. 0 to 6 SWGcomplete erected for connections on H.T. sides. 76 Supplying and erecting extra thick alkathene pipe 10 mm dia. erected toenclose bare conductor wires complete.. (use shall be restricted to H.T.) 77 Supplying heavy duty operating rod, outer dia 25 mm & inner dia 20 mmsuitable for 11 kV with brass couplings etc. for removing drop out fuses at 6meters length, 4 pieces each with rain shade with hand grip including earthlingchain 1.5m complete. 78 Supplying and erecting copper tubular bus 20 mm dia 1.6 mm (16 SWG) thickfor the use of high tension over head bus and erected on provided HTinsulators with clamps, nuts and bolts complete. (weight per meter of bus isabout 1.7 kg.) 79 Supplying and erecting clamps, made out of 25x3 mm, copper strips to befixed to tubular bus for connecting the bare copper wire to other equipment, withbrass nuts bolts of suitable dia complete. 80 Supplying and erecting anti climbing devices, fabricated from pole clamps ofMS flat 40x5 mm, with drooping spikes 15 cm. in length, welded to it and erectedon pole complete. 81 Supplying and fixing PVC synthetic elastomer electrically insulating matwith class B insulation conforming to IS: 15652 – 2006 having 2.5 mm thicknessup to 11 kV 82 Supplying , erecting Indoor LED Fittings: 83 Supplying and erecting CRCA powder coated corridor/passage light LEDfitting (4 feet) Max. 17W 84 Supplying , erecting Outdoor LED Fittings: 85 Supplying and erecting integrated LED flood light fitting Max. 100W 86 Supplying and erecting integrated LED flood light fitting Max. 195W 87 Supplying , erecting point wiring and MCBDBs: 88 Point wiring for independent plug in 20 mm FRLS grade HMS PVC conduitwith 1.5 sq.mm (2+1E) FRLSH grade copper wire, flush type switch, earthingand required accessories as per specification No: WG-PW/SW 89 Supplying & erecting triple pole and neutral distribution board (TPNDB),SPMCB of 8 ways / phase (24 poles), with door, 1.2mm thickness surface/flush mounted, IP 43 Protection on iron/GI frame (horizontal busbar type) 90 Supplying , erecting Cable Enclosures / Excavation and Earthing: 91 Supplying and erecting iron work, sheet metal work consisting of CRCA sheets, various sections of iron, plates, chequered plates, rods, bars, MSpipes, etc. for panel board or any other purpose with bending, cutting, drillingand welding complete erected at the position with necessary materials dulypainted with one coat of red oxide and two coats of enamel paint to match theswitchgears or as per directions by the authority. 92 Supplying and laying (including excavation of suitable width & depth up to 90 cm)120 mm outside dia. double wall corrugated pipes (DWC) of HDPE for enclosing cable below ground/road surface, to required depth complete. 93 Excavating hard Rock or bituminous road by chiselling for preparing pit forpole / stay/earth plate / for laying cable/ pipe & clearing the site by removingdebris & making the site as required complete. 94 Excavating hard murum / stone metal road by chiselling for preparing pit for poles stay or earth plates or for laying cables, pipes & clearing the site by removing debris & making the site as required complete. 95 Providing earthing with galvanized iron earth plate size 60 x 60 x 0.6 cm with funnel with a wire mesh for watering and brick masonry block C.l. cover complete with all materials, testing & recording the results 96 Providing pipe type earthing with 40mm. dia. G.I. pipe or 20 mm dia. G.I. Rod complete with all materials testing and recording the results 97 Supplying, installation and testing of maintenance free earthing comprising of Electrode of 17.2 mm diameter Low Carbon Steel with 250 micron molecular copper bonded earthing rod of Length 3m along with 25 kg Carbon based environment friendly back fill ground enhancing compound required to fill up the excavated earth with required quantity complete, and recording the results 98 Providing earthing with copper earth plate size 60 x 60 x 0.315 cm with funnelwith a wire mesh for watering and brick masonry block C.l. cover with minimum25 kg Carbon based environment friendly back fill Ground Enhancing compoundcomplete with all materials, testing & recording the results 99 Supplying and erecting GI strip of high purity required size used for earthing onwall and/or any other purpose with necessary GI clamps fixed on wall paintedwith bituminous paint with joints required. 100 Supply and installation of WIRING: 101 Supplying and erecting mains with WP 2 x 6 sq. mm. 1100 V. grade aluminium PVC insulated and PVC sheathed wires on G.I. bearer wire No. 8 SWG complete erected with required size of porcelain reel insulators and 16 SWG G.I. binding wire. 102 Supplying and erecting mains with WP 2 x 4 sq. mm. 1100 V grade aluminium PVC insulated and PVC sheathed wires on G.I. bearer wire No. 8 SWG complete erected with required size of porcelain reel insulators and 16 SWG G.I. binding wire. 103 Point wiring in for light/fan/bell in 20 mm metal conduit with 1.5 sq.mm (2+1E) FRLSH grade copper wire, flush type switch, earthing and required accessories 104 Supplying & erecting DOL starter: 105 7.5 H.P. 106 Supplying & erecting Star Delta Starter: 107 20 H.P. 108 15 H.P 109 Supplying & erecting HRC fuse cartridge 415V: 110 60 Amp 111 80 Amp 112 100 Amp 113 125 Amp 114 150 Amp 115 200 Amp 116 Supplying & replacing timer for STAR/DELTA motor starter: 117 GIC Stardelta Timer 118 GIC Timer SM-301 119 Select 800SD 120 Time Switch Timer 121 Supplying and replacing thermal over load relay for motor starter: 122 Relay Range 4 to 6 Amp 123 Relay Range 9 to 14 Amp 124 Relay Range 13 to 21 Amp 125 Relay Range 45 to 75 Amp 126 Supplying & erecting four pole ON LOAD change over switch, 415V, open execution having staggered termination, phase barrier, shroud termination and terminal cover along with auxiliary contacts and ready to upgrade with fuse protection kit, rotary handle, operational current category AC23A complying to IS/IEC 60947-3 Part-1/3: 127 25 AMP 415 Volt mark 128 32 AMP 415 Volt ISI mark 129 40 AMP 415 Volt ISI mark 130 63 AMP 415 Volt ISI mark 131 125 AMP 415 Volt ISI mark 132 200 AMP 415 Volt ISI mark 133 Repairing of motor starter (Rate quoted per HP of pump) 134 Rewinding of electric motor of all types and makes with copper wire etc. 135 Iron and Structural steel work 136 Providing structural steel work in rolled sections like joists, channels,angles, tees, etc. as per detailed designs and drawings including fixing in position without connecting plates, braces, etc. and one coat of anticorrosive paint and over it two coats of oil painting of approved quality and shade, etc.complete. 137 Providing structural steel work in single stanchio ns composed of RSJ, channel, etc. with caps, bases, mild steel plates, angles, brackets, cleats, gusset plates, anchor bolts, etc. as per detailed design and drawing or as directed by Engineerincharge including cutting, fabrication, hoisting, erecting, fixing in position, making riveted / bolted / welded connections and one coat of anticorrosivepaint and over it two coats of oil painting, etc. complete. 138 Service charges for Manpower of Services: 139 Service charges for Manpower of Helper Services 140 Service charges for Manpower of Skilled Electrician Services 141 Supply and installation of Lifting tools and tackels: 142 Manual chain pulley block with trolly (capacity- 5 Tonnes) 143 Electrical hoist of capacity- 5 Tonnes withtrolley 144 Repairing work for 60 HP VT pump set: 145 Dismantling and erection of 60 HP V.T. pumpset with bowl assembly, discharge head, column pipe, shaft, bearing bushing with VT pumps and allied equipments, etc., transportaion from site to workshop and return, etc. 146 Reparing of V.T. pump with required following spares with skilled labour charge, etc. 147 Stuffing box bushing bronze 148 Gland sleeve S.S. 149 Top bowl repair with providing and welding of M.S. flange heavy duty with required sundry etc. 150 Column pipe repair with welding of ribs to MS Flange with machining etc 151 Spyder rubber bush 152 Shaft S.S. material (4 meter) 153 Column shaft S.S. material (1.5 meter) 154 Shaft sleeve S.S. material 155 Special strengthen Heavy Duty nut bolts for total pump set 156 Rubber packing (Champion) 157 Neck ring brass 158 Bowl bush rubber 159 Bowl bush brass 160 Bowl turning and surface counter top and bottom 161 Impellar 162 Impellar collet 163 Impellar collet check nut 164 Impellar turning 165 Spider bushing 166 Impellar neckring 167 Gland sleeve 168 Gland housing bush 169 Bowl assembly fitting 170 Complete servicing of 60 HP V.T. pump with checking earth insulation, winding, balancing, etc. 171 Teflon gland 172 Repairing and rewinding work for 60 HP motor. 173 Dismantling and erection of 60 HP motor, transportation from site to workshop and return etc. complete. 174 Supply of Following spares for above pumpset 175 Motor stamping repairing works 176 Motor cooling fan 177 Rotor balancing 178 best quality grease Ap3 179 140 No. bearing oil 180 Motor top bearing 181 Motor bottom bearing 182 Motor top and bottom bushing, turning 183 Oil seal 184 Motor lock ratchet check lock key complete bushing S.S & etc. 185 Brass pipe & Nipple etc complete 186 Bearing checknut 187 Ratchet bush key with lock nut 188 Motor housing cover top 189 Motor housing cover bottom 190 Motor connection plate 191 Motor connection lugs 192 3.3 KV PVC armoured 3 core, 50 sqmm. 193 3.3 KV PVC armoured 3 core, 70 sqmm. 194 3.3 KV PVC armoured 3 core, 95 sqmm. 195 Repairing work for 30 HP VT pump set: 196 Dismantling and erection of 30 HP V.T. pumpset with bowl assembly, discharge head, column pipe, shaft, bearing bushing with VT pumps and allied equipments, etc., transportaion from site to workshop and return, etc. 197 Reparing of V.T. pump with required following spares with skilled labour charge, etc. 198 Stuffing box bushing bronze 199 Gland sleeve S.S. 200 Top bowl repair with providing and welding of M.S. flange heavy duty with required sundry etc. 201 Column pipe repair with welding of ribs to MS Flange with machining etc 202 Spyder rubber bush 203 Shaft S.S. material (4 meter) 204 Column shaft S.S. material (1.5 meter) 205 Shaft sleeve S.S. material 206 Special strengthen Heavy Duty nut bolts for total pump set 207 Rubber packing (Champion) 208 Neck ring brass 209 Bowl bush rubber 210 Bowl bush brass 211 Bowl turning and surface counter top and bottom 212 Impellar 213 Impellar collet 214 Impellar collet check nut 215 Impellar turning 216 Spider bushing 217 Impellar neckring 218 Gland sleeve 219 Gland housing bush 220 Bowl assembly fitting 221 Complete servicing of 30 HP pump with checking earth insulation, winding, balancing, etc. 222 Teflon gland 223 Repairing and rewinding work for 30 HP motor. 224 Dismantling and erection of 30 HP motor, transportation from site to workshop and return etc. complete. 225 Supply of Following spares for above pumpset 226 Motor stamping repairing works 227 Motor cooling fan 228 Rotor balancing 229 best quality grease Ap3 230 140 No. bearing oil 231 Motor top bearing 232 Motor bottom bearing 233 Motor top and bottom bushing, turning 234 Oil seal 235 Motor lock ratchet check lock key complete bushing S.S & etc. 236 Brass pipe & Nipple etc complete 237 Bearing checknut 238 Ratchet bush key with lock nut 239 Motor housing cover top 240 Motor housing cover bottom 241 Motor connection plate 242 Motor connection lugs 243 3.3 KV PVC armoured 3 core, 50 sqmm. 244 3.3 KV PVC armoured 3 core, 70 sqmm. 245 3.3 KV PVC armoured 3 core, 95 sqmm. 246 Repairing work for 50 HP VT pump set: 247 Dismantling and erection of 50 HP V.T. pumpset with bowl assembly, discharge head, column pipe, shaft, bearing bushing with VT pumps and allied equipments, etc., transportaion from site to workshop and return, etc. 248 Reparing of V.T. pump with required following spares with skilled labour charge, etc. 249 Stuffing box bushing bronze 250 Gland sleeve S.S. 251 Top bowl repair with providing and welding of M.S. flange heavy duty with required sundry etc. 252 Column pipe repair with welding of ribs to MS Flange with machining etc 253 Spyder rubber bush 254 Shaft S.S. material (4 meter) 255 Column shaft S.S. material (1.5 meter) 256 Shaft sleeve S.S. material 257 Special strengthen Heavy Duty nut bolts for total pump set 258 Rubber packing (Champion) 259 Neck ring brass 260 Bowl bush rubber 261 Bowl bush brass 262 Bowl turning and surface counter top and bottom 263 Impellar 264 Impellar collet 265 Impellar collet check nut 266 Impellar turning 267 Spider bushing 268 Impellar neckring 269 Gland sleeve 270 Gland housing bush 271 Bowl assembly fitting 272 Complete servicing of 50 HP V.T. pump with checking earth insulation, winding, balancing, etc. 273 Teflon gland 274 Repairing and rewinding work for 50 HP motor. 275 Dismantling and erection of 50 HP motor, transportation from site to workshop and return etc. complete. 276 Supply of Following spares for above pumpset 277 Motor stamping repairing works 278 Motor cooling fan 279 Rotor balancing 280 best quality grease Ap3 281 140 No. bearing oil 282 Motor top bearing 283 Motor bottom bearing 284 Motor top and bottom bushing, turning 285 Oil seal 286 Motor lock ratchet check lock key complete bushing S.S & etc. 287 Brass pipe & Nipple etc complete 288 Bearing checknut 289 Ratchet bush key with lock nut 290 Motor housing cover top 291 Motor housing cover bottom 292 Motor connection plate 293 Motor connection lugs 294 3.3 KV PVC armoured 3 core, 50 sqmm. 295 3.3 KV PVC armoured 3 core, 70 sqmm. 296 3.3 KV PVC armoured 3 core, 95 sqmm. 297 Repairing work for 15 HP and 20 HP Centrifugal Motor Pump set: 298 Supply of Following spares for above pumpset: 299 Motor Cooling Fan 300 Rotter Balancing 301 Best Quality grease AP 3 302 Bearing Cap 303 Motor Top bearing 304 Motor Bottom bearing 305 Motor top and bottom Shaft Welding Turning 306 Oil Seal 307 Bearing check - nut 308 Motor housing Cover Top 309 Motor housing Cover Bottom 310 Motor connection plate 311 Motor connectionlugs 312 Pump Shaft Sleeve S/S 313 Pump Shaft S/S (New) 314 Pump Shaft Balance 315 Pump Impeller 316 ImpellerNeck Ring 317 ImpellerBalance 318 Impeller diffuser 319 Oil seal & Mechanical Seal 320 Coupling Bush 321 Repairing work for 15 HP submersible motor and pump: 322 Dismantling and erection of 15 HP submersible motor and transportation from site to workshop and return etc. complete 323 Rotor balancing 324 Motor bush top 325 Motor bush bottom 326 Thrust plate top and bottom 327 Pump shaft sleeve S.S. 328 Pump shaft S.S 329 Pump shaft balance 330 Pump impeller 331 Impeller neck ring 332 Impeller balance 333 Impeller diffuser 334 Oil seal and mechanical seal 335 Coupling bush 336 N.R.V. rubber 337 O ring 338 Nut bolts 339 Pump bush 340 25 sqmm. cable 341 Waterproof joint kit 342 Repairing work for 25 HP submersible motor and pump: 343 Dismantling and erection of 25 HP submersible motor and transportation from site to workshop and return etc. complete 344 Rotor balancing 345 Motor bush top 346 Motor bush bottom 347 Thrust plate top and bottom 348 Pump shaft sleeve S.S. 349 Pump shaft S.S 350 Pump shaft balance 351 Pump impeller 352 Impeller neck ring 353 Impeller balance 354 Impeller diffuser 355 Oil seal and mechanical seal 356 Coupling bush 357 N.R.V. rubber 358 O ring 359 Nut bolts 360 Pump bush 361 25 sqmm. cable 362 Waterproof joint kit 363 Breakdown Maintenance of air circuit breakers to ensure proper operation and to maintain equipment warranties: 364 Visual inspection for any broken parts and replace as needed, Clean and lubricate all mechanical linkages, Removing covers and arc extinguishing shields, inspect for damage, wear and deterioration, clean and lubricate as required, Checkng, cleaningmain contacts, cleaning all covers and arc shields, Checking security of all control wiring and associated fitted components, Testing mechanical operations and reinstate covers and arc extinguishing shields, Measuring insulation , phase to phaseand phase to earth, Performing mechanical and electrical operation of the breaker on test position, Checking UVT ( Under Voltage Trip ) release pick up and release, Checking motor mechanism, Replaing breaker to connect position and return breaker to service condition. 365 Supplying and erecting electric motor lugs, terminal plates, lead wire and glands for pump set: 366 Supplying and erecting electric motor lugs, terminal plates, lead wire and glands for pump set as per requirement of site. 367 Electric motor control panel contactor breakdown maintenance : 368 For Electric motor control panel contactor breakdown maintenance; clean the surface of the AC contactor to ensure that the surface of the AC contactor can be kept clean and tidy all the time, check whether the fasteners of the AC contactor are loose, ensure that each fastener is very firm, check the wear degree of the contact and the position of the dynamic and static contact, If the contact is seriously worn, Replace the contact, adjust the position of the contact after replacing the contact, ensure position of the dynamic and static contact is aligned, and the three phases are closed at the same time, maintain the core, arc extinguishing cover and electromagnetic coil of the AC contactor 369 Supplying and erecting lugs for ATS transformer: 370 Supplying and erecting lugs for ATS transformer as per requirement of site.
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