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Tender For Repair /Maintenance Of High Mast Lights, Tarmac Lights And Connected Items In Zone ‘A’ Under Ge(Af) Tech Area At Af Stn Agra.; 1 Excavation in trenches in soft/ loose soil n.exc 1.5m wide and n. exc 1.5m depth for laying of cable, errection of poles, stay andpipe line,and getting out complete all as specified and directed. 2 Returning & filling including spreading, leveling watering and well ramming in layers n. exc 25 cm thick in soil complete all as specified and directed. 3 Removing excavated soiln. exc 50 m and depositing where directed at a level n.exc. 1.5 mtr above the starting pointcomplete all as specified and directed. 4 M&L for laying of bricks locally available sub class B bricks (old size) for cable protection cover, laid flat and dry in trenches over the cable perpendicular to the direction of cablecomplete all as specified and directed. 5 Labour only for re-laying of old serviceable bricks retreived from taking out of cable for cable protection cover, laid flat and dry in trenches over the cable perpendicular to the direction of cable complete all as specified and directed. 6 M&L for local sand coushioning with dry and clean sand over and under the cable for protection of cable , 80 mm thick sand laid before laying the cable 150 mm thick sand after laying the cable complete all as specified and directed.Note : Thickness of sand will be measured after punning for payment purpose. 7 Taking out old serviceable/ unserviceable LT UG cables of any size of 10 to 70 sq mm, 2/3.5/4 corefrom trenches, poles/walls and floor includuing taking out old serviceablee bricksfrom trenches complete all as specified and directed. 8 Laying only serviceableXLPE LTUG cable PVC insulated , beddedarmoured heavy duty electric cable 1100 volts grade with aluminium conductor of10 sqmm to 70 Sqmm 3.5/4 core sizes laid in trenches or fixed on walls/floor/pole complete all as specified and as directed. 9 Supply and LayingXLPE LTUG cable PVC insulated , beddedarmoured heavy duty electric cable 1100 volts grade with aluminum conductor of the following sizes laid in trenches or fixed on wall/floor/poles completeall as specified and as directed:- 10 10 Sq mm 4 core 11 16 Sq mm 4 core 12 25 Sq mm 4 core 13 35 Sq mm 3.5 core 14 50 Sq mm 3.5 core 15 Boring of holes under road, pavement, hard standing by trenchless technology using ultra sounding technique and necessary machine including HDPE pipe of 150 mm dia suitable for 0.4 mpa working pressure complete all as specified and as directed. 16 Supply and fixing of GI tubing light grade of 40 mm bore for cable protection on pole/wall/floor/or in trenches and drain etc complete with necessary clamp, nut, bolts and washers and socket complete all as specified and directed. 17 M&L for jointing kit suitable for LT 1100 volts cable (earthed) for out door straight through joint, heat shrinkable type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable complete all as specified and directed of the following sizes :- 18 25 to 50 Sqmm 3.5/4 core 19 70 to 120 Sqmm 3.5 core 20 M&L for End jointing kit suitable for LT 1100 volts cable (earthed) for out doorheat shrinkable type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable complete all as specified and directed of the following sizes :- 21 10 to 50 Sqmm 3.5 core 22 70 to 120 Sqmm 3.5 core 23 Supply and fixing inrepairLED flood light fitting150 watt with and including all fixing arrangement high grade aluminium pressure die cast and toughend glass 110 lumen/watt and high spread using high quality lenses and reflector including over voltage protection up to 300 voltscomplete all as specified and directed. 24 Supply and fixing inrepairLED flood light fittingwith andincluding all fixing arrangement high grade aluminium pressure die cast and toughend glass 110 lumen/watt and high spread using high quality lenses and reflector including over voltage protection up to 300 volts complete of 200 watt complete all as specified and directed. 25 Supply and fixing inrepairLED flood light fittingwith andincluding all fixing arrangement high grade aluminium pressure die cast and toughend glass 110 lumen/watt and high spread using high quality lenses and reflector including over voltage protection up to 300 volts complete of 250 watt complete all as specified and directed. 26 Taking out lantern carriage of high mast light fitting with the help of integral power tools for repair and maintenance of unserviceable parts of any capacity and type including replacement of defective partswith new parts (items replaced shall be measured and paid seperately as supply & fixing in repair) and made the fittings serviceable and re-fixing the lantern carriage at the original position complete all as specified and directed. 27 Supply and fixingin repair LED aviation obstruction light in red colour with 48 W capacity by lowering the lantern removing the old light and refixing the new one and raising the lantern in same position with coonected accesssories complete all as specified and directed. 28 Supply and fixing in repair copper conductor of size 5core, 2.5 Sqmm rubber insulated and cotton braiding over the laid up cores PVC sheathed flexible type for highmast trailing rubber cableincluding removal of old cable and reconnecting with proper size of thimble and connected accessories complete all as specified and directed. 29 Supply and fixing in repair copper conductor of size 1.5 sqmm three core for highmast light connnection including connected accessories complete all as specified and directed. 30 Supply and fixing in repair stainless steel wire rope grade- AIAI 304, 7/19 construction of dia 6mm with breaking load capacity as per standard norms for highmastincluding removal of old wire rope and reconnection with proper connected accessories complete all as specified and directed. 31 S& F in repair Diamond chain B.S (I) 3/8suitable for highmast motor roatation with connected accessoriesincluding taking down old sprocket and replaced with all fixing arrangment complete all as specified and directed. 32 S& F in repair sprocket 3/8 with Hub TH-14heavy duty suitable for highmast motorand roatary part with connected accessories including taking down old sprocket and replaced with all fixing arrangment complete all as specified and directed. 33 M & L for repair of control panel of high mast light fitting complete with checking all electrical wiring and contactor including removing the old burnt control wiring from the panle and re-wiring with new PVC insulated copper cable single core multi strand with existing sizeand made the panel serviceable including testing after completion of work complete all as specified and directed. 34 Supply & fixing in Replacement of control panel outdoor type size 500x775x250 mm made of 14 SWG CRCA sheet with, IP-55, stand (made of 40x40x5mmMS angle) mounted feeder piller withincluding aluminium busbar-4 nos 63 A, internal wiring with 6 Sqmm copper wire for 32A circuit and 2.5 Sqmm for others. Complete for autometic, timely Off/On for operating 6 to 10 Nos) 250 watt LED light fitting having followings :- (i) incoming : 32 A 4pole MCB isolater- 01 no of Make- siemens /ABB /L&T (ii) 22A TP Contactor- 01 No of Make- siemens/ABB /L&T (iii) 9A contactor- 02 nos of Make- siemens/ ABB/ L&T(iv)single dial timer switch - 01 no of Make- L&T (v) push button- 02 No. (vi) Outlet Terminal- 02 nos. (vii) Toggle switch- 01 no (viii) Neutral link- 01 no (ix) Glass fuse- 01 no 35 Supply and fixing MCB FP 40 t0 63 Amps, 230 volts, 10 KA with enclosure in existing highmast panel complete all as specified and directed. 36 Supply and fixing MCB SPN 6 to 32 Amps, 230 volts, 10 KA with enclosure in existing highmast panel complete all as specified and directed. 37 Supply and fixing MCB SP 6 to 32 Amps, 230 volts, 10 KA with enclosure in existing highmast panel complete all as specified and directed. 38 S&F Weather Proof thermo plastic (Polysterene) Cable Junction box with 4 aluminium strip bar(25x3 mm) , having protection class IP-65 and of overall size 205mm x 255mm x 112mm having metric knockouts on the wall, having three phase cable connecter, duly fixed with the pole with clamp, GI bolts, nuts, washers and 2 Nos polymide weather proof cable glandsof cable sealing range 10mm to 17mm (Complete with check nut) and including 1 No 30 Amps4 Way cable connector and 1 No. 6 Amps SP MCB complete all as specified and directed. 39 Supply and fixingthree phase motor of capacity 1 hp with reverse and forward moving ,6 pole single speed suitable for high mast complete all as specified and directed. Make- Havells/Crompton or equivalent 40 Repair/Maintenance winch/power tool double drum type/350 Kg suitable for lowering and raising the highmast lantern including dismantling of winch/power tool and refixing after repair with connected accessories complete all as specified and directed. 41 M&L for re-winding of existing highmastthree phase motor of capacity upto 1.5 HP with reverse and forward moving ,6 pole single speed suitable for high mast including dismantling of motor and refixing after rewinding in same position with connected accessories complete all as specified and directed. 42 Repair & maintainenacethree phase motor of capacity 1 HP with reverse and forward moving ,6 pole single speed suitable for high mast including dismantling of motor and refixing after repair/servicing in same position with connected accessories complete all as specified and directed. 43 M & L Painting to existing LT Panels, angle iron support bracings, clamps etc. with two coats of aluminium paint superior quality of approved make on surfaces exposed to view external surface above PCC benching including preparation of old painted surfaces by scraping etc complete all as specified & directed. 44 M & L Painting to existing light pillar withtwo coats of synthetic enamel paint of superior quality of approved make on surfaces exposed to view external surface above PCC benching including preparation of old painted surfaces by scraping etc complete all as specified & directed. 45 Demolition of PCC/Black bituminous road of any description andin any position not otherwise specially provided , etc complete all as specified and directed. 46 M&L for Cement Concrete (1:2:4) type B1 using 20 mm gradded stone aggregate for copingof poles, panel board and filling of road cutting etccomplete all as specified and as directed. 47 S & F in repair cage for protection/housing LED lights made out of 4mm dia GI wire along with suitable size of angle iron frame fixed on foundation with necessary anchor fastner and nut bolts etc complete the size of cage should be 550x450x550 mmincluding one side with cage opening and locking arrangement and painted with black super enamel paint over a coat of red oxide primer etc complete all as specified and directed. 48 Material & labour for earthing with galvanised steel earth plate electrode 60cm x 60cm x 6.00mm thick burried directly in ground vertically at a depth not less than 2.25 metre below normal ground level with top edge of earth plate shall be at a depth not less than 1.5 metre below normal ground level, earth plate surrounded from all sides by 15 cm thick packed layer of charcoal dust and common salt filling in alternate layers and electrode connections by using galvanised iron strip of 25 x 4 mm as earthing lead (upto the body of the equipment) by means of bolts, nuts, check nuts and washers made of galvanised iron and thimbles and protected by medium 40 mm dia GI pipeconnected to main switch board or main control board or equipment and GI pipe medium grade 20mm bore for watering and including funnel, wire mesh, 40mm thick RCC pit cover reinforcedwith 8mm dia TMT bar at 75 mm c/c both ways and lifting arrangement by providing handles (02 Nos) of 12mm dia MS round bar and PCC chamber pit with PCC (1:3:6) type C-1 (using 20mm graded stone aggregate) including excavation and earth work in soft/loose soil, returning, filling in with excavated soil and disposal of surplus spoil to a distance not exceeding 50m and shown in electrical Plate No 3 of SSR 2009 (Part-I) complete all as specified and directed. 49 M&L for rendering 15 mm thick 1:4 on fair faces of brick work or concrete surfaces finished even and smooth (without using extra cement) all as specified and directed 50 Design, supply, erection, testing and commissioning of outdoor type Bus Bar Chamber of overall size not less than 600mm width x 600mm Height (With Canopy & Base Channel)x 400mm Depth, M.S. Channel Base Frame mounted, suitable for 3 phase 4 wire, 415 volts AC supply and having 4 NosAluminium bus bars of size 200 Sqmm for cable termination, The Feeder Pillar shall be duly fabricated in a approved / certified factory / fabrication house who posseses type test certificate from CPRI for similar type of Feeder Pillar andhaving modern fabrication and testing facility which includes atleast seven (07) tanks pre-treatment facility comprising of de-greasing, rinsing, de-rusting, rinsing, phosphating, rinsing and passivation followed by powder coated painting (thickness not less than 80 Micron) with approved shade of RAL 7032 (SIEMENS GRAY). The Feeder Pillar shall be provided with suitablerubber gasket to make it completely dust and vermin proof and degree of protection not less than IP-55 and general construction conforming to IS : 13947. The feeder pillar shall be made out of 3.00mm thick CRCA mild steel sheetand 3.00mm thick gland plate and having front and rear opening facilitywith single layer shutter with locking facility and 2 side slanting canopy type roof on top and mild steel channel (MC-75) base frame at bottom and 2 Nos Earthing Termination bolts, suitable for mounting on the angle iron frame of suitable size gouted with PCC(1:2:4) all as directed by Engr-in-charge.The panel board shall be provided with ventilation facility in the form of louvers for better heat dissipation. 51 Design, supply, erection, testing and commissioning of outdoor type Bus Bar Chamber of overall size not less than 500mm width x 500mm Height (With Canopy & Base Channel)x 300mm Depth, M.S. Channel Base Frame mountedsuitable for 3 phase 4 wire, 415 volts AC supply and having 4 NosAluminium bus bars of size 100 Sqmm for cable termination, The Feeder Pillar shall be duly fabricated in a approved / certified factory / fabrication house who posseses type test certificate from CPRI for similar type of Feeder Pillar andhaving modern fabrication and testing facility which includes atleast seven (07) tanks pre-treatment facility comprising of de-greasing, rinsing, de-rusting, rinsing, phosphating, rinsing and passivation followed by powder coated painting (thickness not less than 80 Micron) with approved shade of RAL 7032 (SIEMENS GRAY). The Feeder Pillar shall be provided with suitablerubber gasket to make it completely dust and vermin proof and degree of protection not less than IP-55 and general construction conforming to IS : 13947. The feeder pillar shall be made out of 3.00mm thick CRCA mild steel sheetand 3.00mm thick gland plate and having front and rear opening facilitywith single layer shutter with locking facility and 2 side slanting canopy type roof on top and mild steel channel (MC-75) base frame at bottom and 2 Nos Earthing Termination bolts, suitable for mounting on the angle iron frame of suitable size gouted with PCC(1:2:4) all as directed by Engr-in-charge.The panel board shall be provided with ventilation facility in the form of louvers for better heat dissipation.
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