|
Main Conveyor Package (Chp, Bmhp, Lhp And Ghp) For Singrauli Stpp Stage-Iii 2X800 Mw , Supply Part Comprising Of Manufacturing, Fabrication, Assembly, Inspection & Testing At Vendors & Sub-Vendors Works, Painting, Maintenance Tools & Tackles, Mandatory Spares, Spares For Erection, Startup And Commissioning As Required, Filling Of Lubricants & Consumables Till Handing Over To Customer, Forwarding, Proper Packing, Shipment And Delivery At Site For Project And Package Complete With All Accessories For The Total Scope Defined As Per Nit Specification, Amendment & Agreements Till Placement Of Order. Coal Handling Plant , Complete Conveyor System (Of 2200 Mtph Rated Capacity / 2420 Mtph Design Capacity, 1800Mm Belt Width) Complete With Idlers With Frames, Brackets, All Types Of Pulleys With Plummer Blocks And Bearings, Deflector Rollers, Drive Chain System (Gear Boxes, All Types Of Fluid Couplings (Fluid Coupling, Scoop Coupling, Flexible Coupling, Geared Couplings, Other Input And Output Couplings), Brakes, Technological Structures, Including Gravity Take Up (Gtu) Towers (Other Than With Tps And Conveyor Trestles), Gtu Travel Guide Pipes, Ci Counter Weights (If Applicable) , Cradles, Short Supports, Stringers, Skirt Board And Skirt Rubber, Deck Plates Throughout Conveyor Length, Maintenance Platforms, Gasketed Inspection Doors, Inspection Stools, Ladders, Bolts, Anchor Fasteners, Templates, High Efficiency External Scrappers, High Efficiency Internal Scrappers, Foundation Bolts & Nuts, Rubber Sealing, Drive Base Frame, Base Plate, Shim Plate Etc. With All Applicable Electrical And C&I Items. , Complete Conveyor System Of Bcn-33 (Of 1200 Mtph Rated Capacity/ 1320 Mtph Design Capacity, 1400Mm Belt Width) Complete With Idlers With Frames, Brackets, All Types Of Pulleys With Plummer Blocks And Bearings, Deflector Rollers, Drive Chain System (Gear Boxes, All Types Of Fluid Couplings (Fluid Coupling, Scoop Coupling, Flexible Coupling, Geared Couplings, Other Input And Output Couplings), Brakes, Technological Structures, Including Gravity Take Up (Gtu) Towers (Other Than With Tps And Conveyor Trestles), Gtu Travel Guide Pipes, Ci Counter Weights (If Applicable) , Cradles, Short Supports, Stringers, Skirt Board And Skirt Rubber, Deck Plates Throughout Conveyor Length, Maintenance Platforms, Gasketed Inspection Doors, Inspection Stools, Ladders, Bolts, Anchor Fasteners, Templates, High Efficiency External Scrappers, High Efficiency Internal Scrappers, Foundation Bolts & Nuts, Rubber Sealing, Drive Base Frame, Base Plate, Shim Plate Etc. With All Applicable Electrical And C&I Items. (Including All The Necessary Items In Tp-27 For Interconnection Of Stage-Iii Chp To Existing Stage-I Chp Conv. 3A/B) , Belt For Conveyors With Splicing Kits As Per Requirement And Specification , Complete Unidirectional Belt Feeders In Coal Crusher House Of (1800 Bw) Rated Capacity 1210 Tph / Design Capacity 1335 Tph / Guaranteed Capacity 1210 Tph (Including Supply Of Belt) With Skirt Board And All Applicable Electrical And C&I Items. , Inline Magnetic Separators With Belt, Drives, Fixing Lugs, Slings, Fixing Accessories, Tramp Iron Chute Up To Ground Level, Reject Trolley And With All Applicable Electrical And C&I Items , Metal Detectors Along With All Electrical And C&I. , Suspended Magnet Along With Fixing Lugs, Slings, Fixing Accessories, Tramp Iron Chute, Reject Trolley With All Applicable Electrical And C&I Items , Belt Weigher Along With All Applicable Electrical And C&I Items. , Chutes (Size Minimum 1800 Mm X 1200 Mm) With Chute Support Structure And Sealing With Floor Openings, Chute Block Switches In Buildings & Tunnels, Transfer Points, Crusher House, Track Hopper Complex Etc. Including Liners In Crusher Supporting Rcc Deck, Debris Chute Up To Ground Level And With All Applicable Electrical And C&I Items (Chutes In Tp-27 To Be Sized Based On Capacity Of Bcn-33) , Complete Travelling Tripper Machine At Coal Bunker Region With Drives, Flap Gates (Motorized) With Actuator, Two-Way Chute (Size Minimum 1800 Mm X 1200 Mm), Including Supports, Rails (Minimum 90Lbs/Yard), Rail Fixtures, Manual Rail Clamps, Electro Hydraulic Thrustor Rail Clamps Each Of Minimum 3T Capacity, And With All Applicable Electrical And C&I Items, Flexible Cable Carrier (Energy Chain System) & Its Supporting Structures Along With All The Drives & Accessories. Rated Capacity 2200 Tph/ Design Capacity 2420 Tph. Drive Rating Shall Be Min. 2 X 50 %. , Bunker Sealing Arrangement Complete With Idlers, Tensioning Arrangement, Etc. (Including Supply Of Belt). , Complete Coal Sampling Unit For Uncrushed Coal, (-) 250 Mm, Occasional 400Mm Uncrushed Coal With All Electrical And C&I. , Complete Coal Sampling Unit For Crushed Coal, (-)20 Mm Crushed Coal With All Applicable Electrical And C&I Items , Flap Gates (Two-Way) With Motorized Actuator Including Limit Switches, Fixing Supports, Maintenance Access And With All Applicable Electrical And C&I Items , Flap Gates (Three-Way) With Motorized Actuator Including Limit Switches, Fixing Supports, Maintenance Access And With All Applicable Electrical And C&I Items , Rack And Pinion Gates With Actuators, Fixing Supports, Maintenance Access And With All Applicable Electrical And C&I Items , Rod Gates, Fixing Supports, Maintenance Access. , Electrical Hoist With All Applicable Electrical And C&I Items For All Facilities Under Chp, Bmhp, Lhp & Ghp Like Transfer Points, Storage Sheds, Crusher Houses , Truck Tippler & Bulk Receiving Complex, Lhp Day &Storage Silo Buildings, Biomass Main Storage Silo Buildings, Machine Rooms For Elevators, Bucket Elevators, Bunker Floors, Tripper Floors, Gtu, Track Hopper Complex, Mcc Buildings, Pump House, Bobr Compressor House, Dozer Shed, Cssp, Coal Laden Water Sump At Stage-Ii Stockyard, Etc. And Motorized Electric Winches (Wherever Applicable) For Handling Counter Weight In Gtu , Manual Hoist With Travelling Trolley And Chain Pulley Blocks For All Facilities Under Chp, Bmhp, Lhp & Ghp Like Transfer Points, Storage Sheds, Crusher Houses, Truck Tippler & Bulk Receiving Complex, Lhp Day & Storage Silo Buildings, Biomass Main Storage Silo Buildings, Machine Rooms For Elevators, Bucket Elevators, Bunker Floors, Tripper Floors, Gtu, Track Hopper Complex, Mcc Buildings, Pump House, Bobr Compressor House, Dozer Shed, Cssp, Etc. , 1088 Kg Rope & Sheave Type Passenger Cum Goods Elevator Provided Along With Electrical And C&I For Coal Crusher House, Tp-21 And Chp Mcc-2 Building. , Belt Vulcanizing Machine For Nylon Belt Suitable For Maximum Belt Width, Of Adequate Size Complete With Tool Kit & With All Accessories, Consumables, Etc. With All Applicable Electrical And C&I Items , Complete Venturi Scrubber Type Wet Dust Collection System For Vibrating Feeder And Belt Feeders After Crusher In Crusher House With All Applicable Electrical And C&I Items, Including Its Complete Make-Up Water System. , Complete Manual Stone Picking Arrangement Along With Chutes & Other Accessories For Conv 25A/B. , Paddle Feeders Machines Of Rated Capacity 1650 Tph/ Design 1815 Tph/ Guaranteed 1650 Tph For Coal Complete With Stepless Hydraulic Drives, Lubrication Systemand Associated Accessories, Electrical And Control & Instrumentation Equipment, Along With Startup And Commissioning Spares, All Electrical, Supporting Structures, End Stops, With Flexible Cable Carrier (Energy Chain System) & Its Supporting Structures, Trailing Cables, And Necessary Arrangement For Cabling On Floor Of Track Hopper Along With Accessories, Machine Mounted Plain Water Dust Suppression System With Two (2) Nos. Pumps, One (1) No. Tank Mounted On Each Paddle Feeder Or On Trolley, Shall Be Installed At The Bottom Of The Track Hoppers To Scoop The Coal From Track Hoppers And Feed Coal On To The Underground Conveyors Complete , Rails & Rail Fixtures Accessories, Clamps, Fixtures, Splice Plate Etc. For Coal Paddle Feeder Machine (1650 Tph Rated) In Chp Track Hoppers For Paddle Feeder Travel. , Ring Granulator Crushers For Coal Complete With Scoop Couplings (Air-Cooled Type), Hydraulic Door Opening Mechanism, Vibration Isolation System, Drive Base Frames And Associated Electrical (Except Ht Motor) And Control & Instrumentation Equipment Along With Startup And Commissioning Spares. (1210 Tph Rated Capacity / 1210 Tph Guaranteed Capacity / 1335 Tph Design Capacity.) , Vibrating Feeders Before Crusher With Solid Deck With All Applicable Electrical And C&I Items (1210 Tph Rated Capacity/ 1210 Tph Guaranteed Capacity / 1335 Tph Design Capacity.) , Complete Ventilation System For Conveyor Tunnels, Underground Transfer Points, Underground Portion Of Coal Track Hopper Complex & Machinery Hatches, Any Other Underground Portion Etc. As Per Specification Complete With All Mechanical & Electrical Accessories. , Complete Dry Type Pressurized Ventilation System For Following Mcc Buildings / Switchgear Rooms As Per Specification Complete With All Mechanical & Electrical Accessories. Tentative Location As Marked In The Plot Plan, Subject To Change In Location At Later Stage A) Chp Mcc-1 Near Tp-19 B) Chp Mcc Cum Control Room Near Tp-24 C) Chp Mcc-3 Near Lime Silo D) Chp Mcc-4 Near Tp-21 , Complete Ventilation System For Chp Bunker Bay Region Housing Tripper Conveyors, Battery Rooms Of Mcc Buildings, Pump House, Chp Bobr Compressor Room, Biomass Main Storage Silo, Limestone Storage Silo Top, Limestone Day Storage Silo Top, Box Feeder Complexes Of Lhp & Bmhp, Ghp Over Ground Storage Shed Including Its Tripper Bay, Dozer Shed, Toilets Etc. For Entire Chp, Bmhp, Lhp & Ghp Complete With All Mechanical & Electrical Accessories , Complete Air Conditioning System For Following Chp, Bmhp, Lhp & Ghp Buildings Area, As Per Specification Complete With All Mechanical & Electrical Accessories. A) Main Control Rooms B) Dcs/ Rio Rooms In Mcc Buildings C) Csu/Lsu Room D) Elevator Machine Rooms (2T Window Ac) E) Local Control Rooms Such As For Bmhp, Lhp Truck Tipplers F) Weigh Bridge Control Room G) Any Vfd Room Or Any Other Rooms Like Office Etc. , Following Minimum Tools And Tackles A) Torque Wrench Required Up To M24 Bolts B) Bearing Puller Set To Pull Up To Maximum Bearing Size In System C) Hydraulic Jack 50 T D) Electrical Power Winch With Wire Rope 7.5 T & 1500 M Galvanized Wire Rope E) Bearing Grease Gun , Mechanical Mandatory Spares For Chp (As Per Annexure-7) Note1: " If Any Item Appears In More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2: " Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules" , Electrical, C& I Mandatory Spares For Chp (As Per Annexure-7) Note1: " If Any Item Appears In More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2: " Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules" , Limestone Handling Plant , Conveyor System For Lc-1A/1B, Lc-2A/2B, Lc-3(150 Mtph Rated / 165 Mtph Design, Minimum 800 / 650 Mm Belt Width (Before/ After Crusher), Maximum Belt Speed 2 M/S Speed, Complete With Idlers (With Frames, Brackets), All Types Of Pulleys With Plummer Blocks And Bearings, Deflector Rollers, Drive Chain System (Motors, Gear Boxes, All Types Of Fluid Couplings (Fluid Coupling, Scoop Coupling, Flexible Coupling, Geared Couplings, Other Input And Output Couplings), Brakes, Technological Structures, Including Gtu Towers (Other Than With Tps And Conveyor Trestles), Gtu Travel Guide Pipes, Ci Counter Weights (If Applicable), Cradles, Short Supports, Stringers, Skirt Board And Skirt Rubber, Deck Plates Throughout Conveyor Length , Maintenance Platforms, Gasketed Inspection Doors, Inspection Stools, Ladders, Bolts, Anchor Fasteners, Templates, External Scrappers, Internal Scrappers, Foundation Bolts & Nuts, Rubber Sealing, Drive Base Frame, Base Plate, Shim Plate Etc. With All Applicable Electrical And C&I Items. , Nylon-Nylon Belt For Conveyors, With Splicing Kit As Per Requirement And Specification , Weigh Bridge 100 Mt Capacity, Pit Less Type, Including All Electrical Items And Supporting Accessories For Limestone Handling System , 200 Tph Rated/ Design Capacity Bulk Material Receiving Unit Or Box Feeder Or Surface Feeder With Dust Enclosures And Vfd Drive With All Electrical And C&I. , Truck Tipplers Of Minimum 40Mt Capacity (Gross Weight 60 Mt Minimum) To Discharge Limestone On To Box Feeders/Surface Feeders/Truck Unloading Hopper, Complete With All Mechanical, Electrical And C&I. , Limestone Bucket Elevators (Be-1 & Be-2) Rated Capacity / Design Capacity – 150 / 165 Tph Including All The Mechanical & Electrical Items And Supporting Accessories (After Crusher House) , Limestone Bucket Elevator (Be-3) Rated Capacity / Design Capacity – 150 / 165 Tph Including All The Mechanical & Electrical Items And Supporting Accessories (After Storage Silo Building) , Complete Belt Feeders In Limestone Crusher House (Minimum 650 Bw At 1.5 M/S Max. Speed) Rated Capacity 150 Tph / Design 165 Tph (Including Supply Of Belt) With Skirt Board And All Applicable Electrical And C&I Items , Complete Reversible Belt Feeder At Limestone Day Silo Building (Minimum 650 Bw At 1.5 M/S Max. Speed) Rated Capacity 150 Tph / Design 165 Tph (Including Supply Of Belt) With Skirt Board And All Applicable Electrical And C&I Items , Complete Set Of Two-Way Plough Diverter Of Rated / Design Capacity 150 Tph / 165 Tph Feeding The Limestone From Conveyor Belt To Limestone Storage Silos Along With All Accessories, Chute Work For Discharge On Both Sides Of The Plough Diverter, Plough Actuators And Enclosures For Duct Control With All Applicable Electrical And C&I Items. , Inline Magnetic Separators With Belt, Drives, Fixing Lugs, Slings, Fixing Accessories, Tramp Iron Chute Up To Ground Level, Reject Trolley And With All Applicable Electrical And C&I Items. , Metal Detectors Along With All Applicable Electrical And C&I Items , Suspended Magnet Along With Fixing Lugs, Slings, Fixing Accessories, Tramp Iron Chute, Reject Trolley, With All Applicable Electrical And C&I Items , Belt Weighers Along With All Applicable Electrical And C&I Items , Chutes With Chute Support Structure And Sealing With Floor Openings, Chute Block Switches In Tps, Crusher House, Silo Buildings Etc. Including Liners In Limestone Crusher Supporting Rcc Deck, Debris Chutes Up To Ground Level And With All Applicable Electrical And C&I Items , Complete Limestone Sampling Unit With All Applicable Electrical And C&I Items , Rack And Pinion Gates With Actuators, Fixing Supports, Maintenance Access And With All Applicable Electrical And C&I Items , Rod Gates, Fixing Supports, Maintenance Access. , 1088 Kg Rope & Sheave Type Passenger Cum Goods Elevator Shall Be Provided Along With All Applicable Electrical And C&I Items For Limestone Crusher House & Limestone Storage Silo Building. , Complete Individual Dry Type Dust Extraction System (Bag Filter Type) For Following Lhp Buildings Comprising Of Dust Collection Hoods, Ducting & Duct Support, Centrifugal Fans (1W+1S), Stack, Stack Support, Bag Filter System With Sequential Controller, Rotary Air Lock, Bag Filter Support Structure, And Dust Collection Hopper, Including All Structures, Duct Supports, Supporting Structures, Bellows, Piping, Fittings, Gauges, Switches, Other Instrumentations, Valves, Drive Base Frames, Dampers ( Manual & Electrical) Etc. With All Applicable Electrical And C&I Items.. The Limestone Dust Collected From All Discharge & Receipt Points Of Conveyors, Belt Feeders, Vibrating Screening Feeders, Bucket Elevator Etc.) In Dust Collection Hopper Shall Be Periodically Emptied Back To The Conveyor Leaving The Building. The Extraction Capacity Of Dust Extraction System Shall Be Based On "American Conference Of Governmental Industrial Hygienists"(Acgih). A) De System At Truck Un-Loading & Box Feeder Complex Building B) De System At Limestone Crusher House C) De System For Limestone Storage Silo (Top And Bottom) D) De System For Limestone Day Silo , Common Compressed Air System Catering For Purging Air Required For Limestone & Biomass Dry Type De System & Silo Air Blasting Arrangement (If Applicable) Comprising Of 2 Sets Of Compressors (1W+1S) To Be Located In Pump House Complete, Compressed Air Piping Network With Valves, Fittings And Air Receivers Along With All Applicable Electrical And C&I Items , Air Blasting/ Vibrating Bin Type Arrangement At The Necessary Location In The Limestone Silo, Capable Of Removing/ Clogging/ Blockage And Ensuring Flow Ability Of Crushed Limestone. , Reversible Hammer Mill Crusher For Limestone, Driven Through V-Belts, With Vibration Isolation System, Hydraulic Door Opening Mechanism, Drive Base Frames And Associated Electrical And Control & Instrumentation Equipment Along With Startup And Commissioning Spares. 150 Tph Rated / 165 Tph Design / 150 Tph Guaranteed Capacity. , Vibrating Screen Feeders Before Crusher With Solid Deck With All Applicable Electrical And C&I Items. 150 Tph Rated / 165 Tph Design /150Tph Guaranteed Capacity. , Vibrating Feeders Below Limestone Storage Silo With Solid Deck With All Applicable Electrical And C&I Items. 150 Tph Rated / 165 Tph Design / 150 Tph Guaranteed Capacity. , Common Mechanical Mandatory Spares For Lhp & Ghp (As Per Annexure-7) Note1 : If Any Item Appearsin More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2 : " Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules" , Common Electrical, C&I Mandatory Spares For Lhp & Ghp As Per Annexure-7 Note: 1 . : " If Any Item Appearsin More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2 : " Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules" , Gypsum Handling Plant , Conveyor System (150 Mtph Rated /165 Mtph Design, 650 Mm Belt Width, Maximum Belt Speed 2 M/S Speed, Complete With Idlers (With Frames, Brackets), All Types Of Pulleys With Plummer Blocks And Bearings, Deflector Rollers, Drive Chain System (Motors, Gear Boxes, All Types Of Fluid Couplings (Fluid Coupling, Scoop Coupling, Flexible Coupling, Geared Couplings, Other Input And Output Couplings), Brakes, Technological Structures, Including Gtu Towers (Other Than With Tps And Conveyor Trestles), Gtu Travel Guide Pipes, Ci Counter Weights (If Applicable), Cradles, Short Supports, Stringers, Skirt Board And Skirt Rubber, Deck Plates Throughout Conveyor Length , Maintenance Platforms, Gasketed Inspection Doors, Inspection Stools, Ladders, Bolts, Anchor Fasteners, Templates, External Scrappers, Internal Scrappers, Foundation Bolts & Nuts, Rubber Sealing, Drive Base Frame, Base Plate, Shim Plate Etc. With All Applicable Electrical And C&I Items , Nylon-Nylon Belt For Conveyor, With Splicing Kit As Per Requirement And Specification. , Chutes With Chute Support Structure And Sealing With Floor Openings, Chute Block Switches In Tps With All Applicable Electrical And C&I Items. , Flap Gates In Gypsum De-Watering Building (Below Vacuum Belt Filters) Along With Actuators With Supports, With All Applicable Electrical And C&I Items , Weigh Bridge 100 Mt Capacity, Pit Less Type, With All Applicable Electrical And C&I Items And Supporting Accessories For Gypsum Handling System , Complete Travelling Tripper For Ghp With Drives, Flap Gates (Motorized) With Actuator & Three-Way Chute, Incl. Supports, Rails, Rail Fixtures, Rail Support Beams, Rail Clamps, Flexible Cable Carrier (Energy Chain System) & Its Supporting Structures, And With All Applicable Electrical And C&I Items, Drives & Accessories. Rated/Design Capacity 150/165 Mtph. Drive Rating Shall Be Min. 2 X 50 %. , Belt Sealing Arrangement (Including Supply Of Belt). , Truck Feeding Arrangement With Telescopic Chutes At Head End Of Conveyor With All Applicable Electrical And C&I Items , Belt Weigher Along With All Electrical And C&I. , Biomass Handling Plant , Conveyor System For Bmc-1, Bmc-2 (240 Mtph Rated / 264 Mtph Design, 800 Mm Belt Width, Maximum Belt Speed 2 M/S Speed, Complete With Idlers (With Frames, Brackets), All Types Of Pulleys With Plummer Blocks And Bearings, Deflector Rollers, Drive Chain System (Motors, Gear Boxes, All Types Of Fluid Couplings (Fluid Coupling, Scoop Coupling, Flexible Coupling, Geared Couplings, Other Input And Output Couplings), Brakes, Technological Structures, Including Gtu Towers (Other Than With Tps And Conveyor Trestles), Gtu Travel Guide Pipes, Ci Counter Weights (If Applicable), Cradles, Short Supports, Stringers, Skirt Board And Skirt Rubber, Deck Plates Throughout Conveyor Length , Maintenance Platforms, Gasketed Inspection Doors, Inspection Stools, Ladders, Bolts, Anchor Fasteners, Templates, External Scrappers, Internal Scrappers, Foundation Bolts & Nuts, Rubber Sealing, Drive Base Frame, Base Plate, Shim Plate Etc. With All Applicable Electrical And C&I Items. , Nylon-Nylon Belt For Conveyors, With Splicing Kit As Per Requirement And Specification , Weigh Bridge 100 Mt Capacity, Pit Less Type, Including All Electrical Items And Supporting Accessories For Biomass Handling System , 240Tph (Rated) / 264 Tph (Design) Bulk Material Receiving Unit Or Box Feeder Or Surface Feeder With Dust Enclosures And Vfd Drive With All Electrical And C&I , Truck Tippler Of Minimum 40Mt Capacity (Gross Weight 60 Mt Minimum) To Discharge Biomass On To Box Feeders/Surface Feeders/Truck Unloading Hopper, Complete With All Mechanical, Electrical And C&I , Biomass Bucket Elevator (Bbe-1) Rated Capacity/Design Capacity- 240 / 264 Tph Including All The Mechanical & Electrical Items And Supporting Accessories (After Crusher House) , Complete Reversible Belt Feeder In Biomass Silo Complex At Top Of Biomass Silo (800 Bw) Rated Capacity 240Tph / Design 240 Tph / Guaranteed 240 Tph (Including Supply Of Belt) With Skirt Board And All Applicable Electrical And C&I Items , Metal Detectors Along With All Applicable Electrical And C&I Items , Belt Weigher Along With All Applicable Electrical And C&I Items , Chutes With Chute Support Structure And Sealing With Floor Openings, Chute Block Switches, Debris Chute Up To Ground Level In Biomass Handling Buildings And With All Applicable Electrical And C&I Items , Manual/Rod Gates, Fixing Supports, Maintenance Access. , 1088 Kg Rope & Sheave Type Passenger Cum Goods Elevator Shall Be Provided Along With All Applicable Electrical And C&I Items For Biomass Storage Silo Building. , Air Blasting/ Vibrating Bin Type Arrangement At The Necessary Location In The Biomass Main Storage Silo, Capable Of Removing/ Clogging/ Blockage And Ensuring Flow Ability Of Biomass Pellets. , Mechanical Silo Extractor (Vfd Drive) Below Biomass Main Storage Silo With All Applicable Electrical And C&I Items. , Complete Individual Dry Type Dust Extraction System (Bag Filter Type) For Following Bmhp Buildings Comprising Of Dust Collection Hoods, Ducting & Duct Support, Centrifugal Fans (1W+1S), Stack, Stack Support, Bag Filter System With Sequential Controller, Rotary Air Lock, Bag Filter Support Structure, And Dust Collection Hopper, Including All Structures, Duct Supports, Supporting Structures, Bellows, Piping, Fittings, Gauges, Switches, Other Instrumentations, Valves, Drive Base Frames, Dampers (Manual & Electrical) Etc. With All Applicable Electrical And C&I Items.. The Biomass Dust Collected From All Discharge & Receipt Points Of Conveyors, Belt Feeders, Bucket Elevator Etc.) In Dust Collection Hopper Shall Be Periodically Emptied Back To The Conveyor Leaving The Building. The Extraction Capacity Of Dust Extraction System Shall Be Based On "American Conference Of Governmental Industrial Hygienists"(Acgih). A) De System At Truck Un-Loading & Box Feeder Complex Building B) De System For Biomass Storage Silo Complex (Top And Bottom) C) De System For Bmtp-1 , Mechanical Mandatory Spares For Bmhp (As Per Annexure-7) Note1 : If Any Item Appearsin More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2 : " Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules" , Electrical, C&I Mandatory Spares For Bmhp As Per Annexure-7 Note: 1 . : " If Any Item Appearsin More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2 : " Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules" , Engineering Services Comprising Of Design & Engineering (I.E. Preparation And Submission Of Drawing, Qaps, Fqps, Wps/ Pqr, Pg Test Procedures, Other Documents Including "As Built" Drawings And O&M Manuals, Etc. ) , Complete Engineering Activity For This Package Involving Design, Engineering, Selection Of Equipment & Sub- Systems (Mechanical, Electrical & C&I, 3D Model Drawings, Review Of Civil & Structural Drawings, 4D Modelling) As Per The Specification. The Indicative Drawings List Is As Per Annexure-15. Weightages For Pro-Rata Payment For Engineering Against Each Drawing Will Be Finalized During Detail Engineering By Bhel And Bhels Decision Shall Be Final In This Regard. Also, Bhel Reserves The Right To Change Or Re-Distribute The Weightage Against The Drawings/Documents During Detail Engineering, If Deemed Required In Subsequent Revisions Of This Schedule. , Installation Services, Erection & Commissioning, Pg Test, O&M , Installation Services For Entire Chp, Bmhp, Lhp & Ghp Including All Equipments / Systems As Per Scope Defined In Nit Specification Comprising Of Receipt, Unloading, Handling, Transportation & Storage At Site, Construction Of Stores At Site (Open & Closed), Lifting / Shifting To Closed / Open Storage, In-Site Transportation, To Make Approach Road Wherever Required, Round The Clock Security At Open Storage Yard , Closed Storage Shed & Erected Material Till Completion Of Work, Assembly, Complete Erection, Alignment, Implementation Of Smart Project Management System, Carrying Out Pre-Commissioning, Commissioning, Trial Run At Site And Carrying Out Performance Guarantee Tests, Reliability Test Run, Functional/Demonstration Tests At Site (As Applicable),Obtaining Provisional Acceptance Certificate (Pac), Final Acceptance Certificate (Fac) And Handing Over Of The Equipment & Systems Under Chp, Bmhp, Lhp & Ghp Complete With All Accessories For The Total Scope Defined As Per Nit Specification, Amendments & Agreements Till Placement Of Order. , Receipt At Site, Unloading And Storage Of All Bhel Free Issue Items Like Ht Motor Etc. And Its Erection, Testing & Commissioning. , Construction Of Open Storage Yard And Closed Storage Shed: A. Closed Storage Shed: Construction Of Temporary Closed Covered Storage Shed For Storage & Preservation Of All Supplied Material For This Package (Including Free Issue Items) With Minimum Dimension – Area 800 Sq.M. X Height 8M) With: 1. Brick Wall Construction, Concrete Flooring, Sloped Roof, Rolling Shutter Or 2. With Bolted Rcc Column Foundation, Plinth Beams, Concrete Flooring, Steel Structure With Roof Truss And Covered With Color Coated Sheets In All Sides, Rolling Shutters. Windows And Access Doors Shall Be Provided And It Shall Be In The Scope Of Bidder. B. Open Storage Yard: Bidder Shall Make Ready Open Storage Yard Suitably To Obtain Storage Clearance From Customer. Bidder Shall Also Consider Fencing/Illumination Of Open Storage And Site Fabrication Area As And When Allocated At Site. , Operation & Maintenance (As Defined In The Enquiry Specification) , Touch- Up Painting At Site After Erection , Safety Training: After The Design And Installation Are Developed And Supervised By Qualified Engineers Familiar With Recognized Safety Features And Requirements, The Next Priority Should Be Personnel Training. Operating And Maintenance Personnel And Their Supervisors Should Be Initially And Then Periodically Retrained In Safe Operating Procedures, Recognizable Hazards, Precautions, And The Maintenance Of A Safe Work Place. Accordingly, Contractor To Provide The List Of Proper Tools And Tackles To Operate And Maintain The Conveyor In An Adequately Safe Condition. Employees Should Be Made Aware Of, And Forbidden To Enter, Hazardous Areas. The Training Proposal By Contractor Must Include Safety Training Module For Site Personnel. , Training For Coal Handling Plant, Bmhp, Lhp & Ghp Plant Equipment And Auxiliaries Comprising Following Aspect: · Product Design · Basic Design Features · Theory & Principle Of Operation · Latest Technological Trends In Coal Handling Plant And Design · Plant Visit · Operational Feedback · O&M History/Problems Related To Coal Handling Plant · Visit To Manufacturer’S Work · Manufacturing Process Of Coal Handling Equipments · Testing Facilities · Operation & Maintenance Of Plant · Trouble Shooting And Fault Analysis · Familiarization Of Special Maintenance Techniques · Special Tool And Tackles Familiarization , Freight/ Transportation Charges , Total Freight/ Transportation Charges For Supply Of All Plant & Equipment Including Spares
|
