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Tender For Electrical Upgradation Work In Various Toll Plaza In Bundi Bijoliya Road, 1 Wiring of light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper conductor 1.1 kV gradeand 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper earth conductor 1.1 kV grade (IS:694)inrecessed ISI marked MMS ( IS:9537 P - III ) virgin material PVC conduit & it"sISI marked (IS:3419-1988) accessories, round tiles, 1.2 mm thickHot Dipped Galvanized Modular Box with earth terminal, 10A Modular switch,Modular face plate with grid plate, 3 pin ceiling rose / Holder /3 way connector, screws,making connections, testing etc. as required.For specification of copperConductor,Phenolic Laminated sheet"s & Electrical/ Wiring accessories refer Chapter E - 04, E - 05 & E - 07 For additional technical parameters of product / work refer Annexure "A" attached with this BSR 2 Short point (up to 3 mtr.) 3 Medium point (up to 6 mtr.) 4 Long point(up to 10 mtr.) 5 Wiring of 3/5 pin 6 amp. Light plug point with 1.5 sq. mm nominal sizeFR PVC insulated unsheathed flexible copper conductor 1.1 kV gradeand 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper earth conductor 1.1 kV grade(IS:694) inrecessed ISI marked MMS ( IS:9537 P - III ) PVC conduit & it"s ISI marked (IS:3419-1988)accessories, Hot Dipped GalvanizedModular box of 1.2 mm thick with earth terminal, 10 A modularswitch, 3/5 pin 6 A modular socket, Modular face plate with grid plate, screws, making connections, testing etc. as required.For specification of copperConductor,Phenolic Laminated sheet"s & Electrical/ Wiring accessories refer Chapter E - 04, E - 05 & E - 07 For additional technical parameters of product / work refer Annexure "A" attached with this BSR 6 On board 7 S&F following sizes (dia.) of ISI marked virgin material MMS ( IS:9537 P - III ) PVC conduit along withISI marked (IS:3419-1988) accessories as requiredinrecessincludingcutting the wall, covering conduit and making good the same as required. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 8 20 mm 9 25 mm 10 S&F following sizesof ISI marked ( IS:14927 P - II ) virgin materialUPVC trunking along with accessorieslike coupler, inner, outer, elbow, square box, tee, end cap etc. on surfacewithscrews, expansionfastenersas required. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 11 20 mm x 12 mm 12 Supplying and drawing FR PVC insulated & unsheathed flexible copper conductor as per PWD specification for electrical Works with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from99.90 % purity copper, class 5 stranding in acc. to IS:8130/IEC 60228 forlower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5,in existingsurface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. OEM Must have its own in house NABL lab setup for all testing facilities for wires. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 13 3x 1.5 sq.mm 14 2 x 2.5 sq. mm. + 1x1.5sqmm 15 2 x 4.0 sq. mm. + 1 x 2.5 sq. mm. 16 P/Laying ISI marked P.V.C. insulated submersible cable confirming to(IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from99.90 % purity copper, stranding in acc. to IS:8130/IEC 60228 forlower watt loss , oxygen freefor less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5,existing pipe / open trench / Cable tray / on surface including making connection etc. as required. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 17 4.0 Sq.mm 3 core flat / Round 18 Supplying and fixing of power plug point with Modular accessories as per PWD specification for electrical Works, on hot dipped galvanized modular box of 1.2 mm thick with earthing terminal/connector on surface or in recessed with suitable size of modular face place with grid plate and cover plate including cost ofISI marked modular 16 amp. Switch (IS :3854) and 6/16 amp. socket outlet (IS:1293) making connection , testing , etc. as required. For specification ofWiring accessories refer ChapterE - 07related item & For additional technical parameters of product / work refer Annexure "A" attached with this BSR 19 Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load andsite requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC,minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted inexisting distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above ratingincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 20 Single pole MCB (With B/C curve tripping Characteristics) 21 6 A to 32 A rating 22 Double pole MCB(With B/C curve tripping Characteristics) 23 40 A rating 24 Four pole MCB (With B/C curve tripping Characteristics) 25 50/63 A rating 26 40 A rating 27 SITC of3 /4pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant materialhaving following current rating, short circuitbreaking capacityat 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with frontface and centralised adjustable, trip free mechanisum, true contact position indicator,line load interchangeability,designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree,pollution degree 3, having positive isolation capability, push(test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage690 V.provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connectionsetc. as required.OEM shall have submitNABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 28 4 pole MCCB With Thermal Magnetic release 29 up to 100 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 30 Providing & Fixing of Recessed/surface mounting heavy duty horizontal type Double Door ( Metal / Glazed )Distribution board with Metal end box made out from Galvanized steel / CRCA sheet not less then 1.2 mm thick conforming to IS-8623-1 & 3 / IEC 61439- 1 & 3, powder painted complete with reversible door (for double door DB only )100 amp. insulated copper bus bar/shorting link , copper neutral link, copper earth link , color coded interconnecting wire set of suitable rating and din bar,masking sheet, making internal DB terminations with copper lugs, Ferrules, detachable gland plate, including making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure "A" attached with this BSR 31 Metal door (single phase) IK-09 and IP-43 with Metal end box 32 12 Way (12+2) 33 6 Way (6+2) 34 Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed ArrmouredAluminiumcable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV withH4- Grade electrolyticaluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) includingtesting etc. as required of following size. OEM must have it"s own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure "A" attached with this BSR 35 6.0 Sq. mm 36 4 core 37 16.0 Sq. mm 38 4 core 39 25.0 Sq. mm 40 3.5 core 41 Add Extra for Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV gradedirect in ground including excavation of trench of size 75 cm (Depth) x 35 cm(Width) ,with procedure as per followingpoints:- (a) Make a river sand bed of height 125 mm along the trench,(b) Lay the cable in the middle of the trench,(c) Provide river sand bed of height 125 mm on top of the cable, (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 / Sand stone slabs of 50 mm thicknessand 225 mm widejust above the sand bed vertically across the cable ( Approx. 9 no. Bricks per Mtr.), (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth 42 Add Extra in Item no.11.5 if Excavation done in Hard Rock / CC road / TAR Road and making Good the same 43 Supplying and makingend termination with heavy aluminiumlugs ( Pin / ring type )confirming to IS 8309 -1993 & IS 8337-1976 duly crimped with crimping tool, PVC tape etc of following size.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 44 16.0 Sq.mm 45 25.0 Sq.mm 46 Supplyandinstallationofhigh tensile low carbon steel rod molecularly bonded with 99.9 % Copperthickness (250 microns) andconfirming toUL 467, IS/IEC 62561-2of following size and length and as per point mentioned (a), (b), [c), (d), (e) below :- 47 (a) Bore a hole of dia. 100 mm of required length, Place the rod in the centre of Hole 48 (b)filled with anti corrosiveconductivecompounds with the permanent sealings at both the ends, CPRI/ ERDAtested with RMS capacity of minimum 30 KA for withstanding 1 second .To ensure the moisture content and electrical conductivity, 25 kg for 2000 mm & 50 Kgs for 3000mm of resistance lowering earth enhancement material shall be used as a backfill compound. The compound shall be tested form NABL acredeated labfor lowresistivity ( less than 0.12 Ohm - meter ) & high conductivity in nature with carbon as a major contentas per referance of IS 3043-1987,IEEE 80-2013 (clause 14.5d) , IEEE 837 & IER 1956 with latest amendemnts 49 © Connect the rod with copper Strip/Conductor/Wire with suitable clamp made from tinned copper and SS 304 Bolt 50 (d) Place Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height250 to 300 mm. 51 (d)Testing of earth resistance for value of 5 ohms or lessas required & must record by engineer in charge during site visit and ensure to enter in measurment book. 52 (e) Test certificatesfor confirming above standards from OEM is mandatory. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 53 25 mm thick and 3 Mtr. Long 54 Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles,making connection with GI/Cu purity purity >95%thimble etc. as required.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 55 8 SWG G.I. ( Hot Dipped) Wire 56 Providing & Fixing of 400 mm SweepBLDC technology Oscillating type Wall mounting / Pedestal typefans with Three speed, ON andOFF position, Double Wall bearing withfront and back 120 or moreribs guard; Three no.blades, noise level should be <= 75 dB,including fixing with anchor bolts, making connection testing etc. as required. ( With Remote ) All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 57 Wall mounting type with Service value 2.0 CMM /W, Min. Air Delivery 71 CMM 58 Providing & Fixing of IP20 SMD Mid Power LED batten type integrated light fixture made from Powder coated Extruded aluminiumhousing with in built driver, System lumen efficacy ≥ 110 lm/Watt output, internal surge protection of 2.5 KV with Short & Open circuit protection ,THD < 10% , P. F.≥0.95, CRI >80 , life time of minimum50000 Burning Hours with , 70% of intial Lumen maintaned till life ends, CCT 3000°K / 4000°K/ 5700°K /6000°K/6500°K (As per ANSI Bin) , Maximum power consumption should not more than the specified rating and Fixture shall be ofBIS standard andtrade mark certificate ( T.C.). Manufactures Word Mark/ Name Engraved/ Embossing/ Screen printing on housing. OEM must have its own in house NABL lab setup for all testing facilities for LED fixtures. (LM79 & LM80) certificate / Report from OEM shall be submitted.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 59 1170mm(+/-10%) LED batten with min. lumen output 2200 lm 60 Providing & Fixing ofIK08 IP-66 protected high power LED flood light system with single piece Pressure diecast aluminium housing, toughened glass diffuser with suitable lenses on LED to achieve various beam angles,of high power LED of 3 to 5 watt each . Integrated potted driver as a unique BIS R numberhaving efficiency more than 85 % and in compliance to BIS certified and Trade markcertificate. The System level Luminaire efficacy >=125 lm/ wt. LED driver Input Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC and Auto resetting Safety .Power Factor >0.95 , THD(I) <10%, driver current <=750mA. driver should be Phase to phase protection of 440 V for 4 Hrs. Electrical Connector , Surge Protection Min >=4KV internal and 10KV external but inside driver compartment, System life of 50000 Burning hours with 70% of Initial Lumens maintained, CRI>70 and CCT 5700K±355K.Manufactures Word Mark/Name Engraved/Embossing/Screen printing on die cast housing to allow traceability/authenticity. Fixture shall be IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities forLED fixtures.(LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 61 High Power LED Flood Light Minimum lumen output 10000 lm 62 Supply & Laying following size" B " class ,G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with accessories like bend, socket etc.for laying earth conductor/ strip / cable in ground/ surface/ recess as required.All as per pre approved by Engineer in charge.(Earth Excavation will be Paid Extra)All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annex ure "A" attached with this BSR . 63 50 mm dia. 64 Providing & Fixing of ISO certified company made on load change over switch, front handle operated, four pole 415 V as per PWD specificationfor electrical Works conforming to IS/lEC 60947-3 : 1999 including connections , testing etc. as required .in the following rating.Appropriate type test certificate / OEM test report shall be submitted .All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 65 Open execution type 66 63 A 67 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalisedcubical panel as specifications andOther parameters requiredas per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- 68 (a)Thickness of CRCA sheet shallbe 2.0 mm,cable alley compartments having concealed hinged type doors with key type lock with / withoutdetachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided 69 (b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting,pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel.The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire. 70 [c)Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar(>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only.All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar/ Flexible wire for Interconnection between Main busbar and Switchgearis to be Paid Extra ) 71 (d)Wiring between components within switchgear and Incoming / outgoing cableshall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. 72 (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging. 73 (f)Floor mounted panel shall be mounted on Base frame of ISMCchannel size 100 x 50 x 5 mm( to be paid Extra ) 74 (g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out. 75 (h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 76 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulatorwith standard short circuit withstand capacity, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 77 Electrolytic grade Aluminium bus bar 6010 grade 78 Providing & Fixing of IS: 13875 & IEC :61326 confirming LED Digital type(up to 500) V range Volt meter / Direct- Ammeter /CT oertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracyas per IS : 1248 of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 79 Threephase AMP+HZ+PF+KW+KVA+KVAR+T.ENERGY+THD-I, THD-V & RUN HRS 80 Providing & Fixing of BIS approvedCurrent Transformeras per PWD specification for electrical Works ,ISI marked as perIS 2705-1992/ conforming to IEC 60044-1, with secondary terminalof CT shall be brought out suitable to a terminal block which shall be easier accessible for testing and terminal connection , with all necessary support in existing panel including connection etc. as requiredCurrent transformer Ring Type Tape Wound/Resin Cast Wound as per IS 16227 with, Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required . All as per pre approved by Engineer in charge.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 81 Ring type tape wound CT 82 C T Class 1, Ratio upto 150/5, Burden 5 VA 83 Providing & Fixing of110/220 V, unibody LED Indicatinglamp IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDCincluding connection etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 84 Red/yellow/Green colour 85 P / L of Double wall corrugated HDPE pipe confirming to IS : 16205 P-24, Stiffness Class750 N,Externally corrugated and having smooth surface insidewith HDPE Coupler, Elbow, Teeat required Depth below the ground for laying cable of followingNominal Outer dia.MFR Test reportfrom NABL accrediated is to be submitted.(Excavation of Earth& Back filling with compaction is to be Paid Extra)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 86 50 mm 87 Supply & fabrication steel structure with MS channel / angle / joist / ISMB / sheet etc. including welding, rivetting, cutting, nut & bolt , one coat of primer & two coat of enamel paint etc. as requiredcomplete in all respect. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 88 Providing & Fixing of IP65 IK08 rated Integrated High power LED ( each LED between 3 to 5 watt power with secondary lencs on each LED) Highbaylight fixture made from Pressure Die Cast Aluminium housing, toughned glass diffuser, potteddriver, Eye bolt for mounting,system lumen efficacy ≥140 lm/Watt output , THD < 10% ,p.f.≥0.95,CRI >80 , life time of minimum50000 Burning Hours with , 70% of intial Lumen maintaned till life ends, CCT 3000°K / 4000°K/ 5700°K /6000°K/6500°K (As per ANSI Bin) , maximum power consumption should not more than the specified rating and Fixture shall be ofBIS standard andtrade mark certificate ( T.C.). Manufactures Word Mark/ Name Engraved/ Embossing/ Screen printing onhousing. surge protection 4 KV inbuilt & 10 KV external inside fixture. 89 OEM must have its own in house NABL lab setup for all testing facilities for LED fixtures. (LM79 & LM80) certificate / Report from OEM shall be submitted. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure "A" attached with this BSR . 90 Minimum lumen output 14000 lm
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