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Re Tender For Supply, Installation, Commissioning And Validation Of Cgmp Model Alcohol Storage Tanks And The Distribution System At Homco"Snew Factory, Valiyakalavoor , Working Capacity -10000 Liters, Gross Capacity - 12000 Liters ( Raw Material Store ) All Product Contact Parts Ss 316 Land Non Contact Parts Ss304 Shape : The Vessel Should Be Vertical, Cylindrical & Dish End Flat Top. Surface Finish: Internal Finish – 0.5 Ra , All Welds Ground Smooth And Crevice Free. External Finish - 0.8 Ra, Matt Finish Design Parameters: Design Pressure Vessel - 3.3 Bar & Full Vacuum, Design Temperature Vessel - 100ºc, Operating Pressure Vessel - -1.0 To 2.2 Bar, Operating Temperature Vessel : 0ºc To 60ºc. Dip Scale : Std With 40 Mm Tc End View Glass : 100 Mm Viewing Glass Spray Ball :Size - 1.5", Type -Static, Operating Pressure: 2 Bar, Quantity :- 2Nos. Level Indicator : Type : Tube Type, Height - 3000 Mm Manhole : Dia - 90 Cm And Air Vent With Ss Mesh Manual Ball Valve : Size - 50 Nb, End Connection - Tc End, Quantity :- 4Nos. Flow Meter : Type : Positive Displacement Flow Meter With Mechanical Counter Manual Ball Valve For Bottom Outlet : Size - 50 Nb, End Connection - Tc End Miscellaneous : Labour, Fitup, Welding, Buffing, Boroscopy & Factory Acceptance Test. , 500 Liters Storage Tank - ( Blending Room ) ( For Mother Tincture ) Working Capacity 500 Litre, Gross Volume - 600 Litre All Product Contact Parts Ss 316 L And Non Contact Parts Ss304 Surface Finish : Internal : = 0.4 Microns Ra Mirror And E.P, External : = 0.8 Microns Ra Matt Finish Type: Vertical Cyclindrical Tank Design Parameters: Operating Pressure Vessel: Fv To 2 Bar ( G ) , Operating Temperature Vessel: 0 To 130 °C, Design Pressure Vessel: Fv To 3 Bar ( G ) , Design Temperature Vessel: 0 To 150 °C Dip Scale : Std With 40 Mm Tc End View Glass : 100 Mm Viewing Glass Spray Ball :Size - 3 / 4", Type -Static, Operating Pressure: 2 Bar Operating Pressure: 2 Barg, Level Indicator : Type : Tube Type, Height - 1050 Mm Manhole : Dia - 90 Cm And Air Vent With Ss Mesh Manual Ball Valve : Size - 50 Nb, End Connection - Tc End, Quantity : 3 Nos. Manual Ball Valve For Bottom Outlet : Size - 40 Nb, End Connection - Tc End Miscellaneous : Labour, Fitup, Welding, Buffing, Boroscopy & Factory Acceptance Test. , 500 Liters Storage Tank - ( Blending Room ) ( For Dilution ) Working Capacity 500 Litre, Gross Volume - 600 Litre All Product Contact Parts Ss 316 L And Non Contact Parts Ss304. Surface Finish : Internal : = 0.4 Microns Ra Mirror And E.P, External : = 0.8 Microns Ra Matt Finish Type: Vertical Cyclindrical Tank Design Parameters: Operating Pressure Vessel: Fv To 2 Bar ( G ) , Operating Temperature Vessel: 0 To 130 °C, Design Pressure Vessel: Fv To 3 Bar ( G ) , Design Temperature Vessel: 0 To 150 °C Dip Scale : Std With 40 Mm Tc End View Glass : 100 Mm Viewing Glass Spray Ball :Size - 3 / 4", Type -Static, Operating Pressure: 2 Bar Level Indicator : Type : Tube Type, Height - 1050 Mm Manhole : Dia - 90 Cm And Air Vent With Ss Mesh Manual Ball Valve : Size - 50 Nb, End Connection - Tc End, Quantity : 3 Nos. Manual Ball Valve For Bottom Outlet : Size - 40 Nb, End Connection - Tc End Agitator : Vfd, Motor ( Flp ) , Shaft, Impeller, Gear Box Control Panel -Flp, Flp Panel Box Miscellaneous : Labour, Fitup, Welding, Buffing, Boroscopy & Factory Acceptance Test. , 500 Liters Storage Tank - ( Dilution Section ) ( 2Nd Floor ) Working Capacity 500 Litre, Gross Volume - 600 Litre All Product Contact Parts Ss 316 L And Non Contact Parts Ss304. Vessel Top- Flat Lid Type, Vessel Shell- Cylindrical, Vessel Bottom- Toro-Spherical With Bottom Outlet. Surface Finish : Internal : = 0.4 Microns Ra Mirror And E.P, External : = 0.8 Microns Ra Matt Finish Design Parameters: Operating Pressure Vessel: Fv To 2 Bar ( G ) , Operating Temperature Vessel: 0 To 130 °C, Design Pressure Vessel: Fv To 3 Bar ( G ) , Design Temperature Vessel: 0 To 150 °C Dip Scale : Std With 40 Mm Tc End View Glass : 100 Mm Viewing Glass Spray Ball :Size - 3 / 4", Type -Static, Operating Pressure: 2 Bar Level Indicator : Type : Tube Type, Height - 1050 Mm Manhole : Dia - 90 Cm And Air Vent With Ss Mesh Manual Ball Valve : Size - 50 Nb, End Connection - Tc End, Quantity : 3 Nos. Manual Ball Valve For Bottom Outlet : Size - 40 Nb, End Connection - Tc End Agitator : Vfd, Motor ( Flp ) , Shaft, Impeller, Gear Box Control Panel -Flp, Flp Panel Box Miscellaneous : Labour, Fitup, Welding, Buffing, Boroscopy & Factory Acceptance Test. , 500 Liters Storage Tank - ( Mother Tincture Section ) ( 2Nd Floor ) Working Capacity 500 Litre, Gross Volume - 600 Litre All Product Contact Parts Ss 316 L And Non Contact Parts Ss304. Vessel Top- Flat Lid Type, Vessel Shell- Cylindrical, Vessel Bottom- Toro-Spherical With Bottom Outlet. Surface Finish : Internal : = 0.4 Microns Ra Mirror And E.P, External : = 0.8 Microns Ra Matt Finish Design Parameters: Operating Pressure Vessel: Fv To 2 Bar ( G ) , Operating Temperature Vessel: 0 To 130 °C, Design Pressure Vessel: Fv To 3 Bar ( G ) , Design Temperature Vessel: 0 To 150 °C Dip Scale : Std With 40 Mm Tc End View Glass : 100 Mm Viewing Glass Spray Ball :Size - 3 / 4", Type -Static, Operating Pressure: 2 Bar Level Indicator : Type : Tube Type, Height - 1050 Mm Manhole : Dia - 90 Cm And Air Vent With Ss Mesh Manual Ball Valve : Size - 50 Nb, End Connection - Tc End, Quantity : 3 Nos. Manual Ball Valve For Bottom Outlet : Size - 40 Nb, End Connection - Tc End Agitator : Vfd, Motor ( Flp ) , Shaft, Impeller, Gear Box Control Panel -Flp, Flp Panel Box Miscellaneous : Labour, Fitup, Welding, Buffing, Boroscopy & Factory Acceptance Test. , Pump Skid Pump For : ( 1 ) Alcohol Transfer From Tanker To 10Kl Storage Tank ( 4 Nos ) ( Pump: One Working & One Standby ) ( 2 ) Alcohol Transfer From 10Kl Storage Tank To Blending Room Tank ( 500 L - 4 Nos ) ( Pump: Oneworking & One Standby ) ( 3 ) Alcohol Transfer From Blending Room Mother Tincture Tank ( 500 L - 2 Nos ) To Second Floor Mother Tincture Section Tank ( 500 L - 2 Nos ) ( Oneworking & One Standby ) ( 4 ) Alcohol Transfer From Blending Room Dilution Tank ( 500 L - 2 Nos ) To Second Floor Dilution Section Tank ( 500 L - 2 Nos ) ( Pump: Oneworking & One Standby ) Pump : Air Operated Double Diaphragm Pump, Line Size - 2", Diaphragm Moc: Ptfe Ball Valve : ( At Pump Suction & Discharge ) , Size - 2 ", Moc :Body & End Piece - Cf8, Ball & Stem- Ss316, Lever-Ss. Seats- Ptfe, Manually Operated Ball Valve, End Connection : Tc End, Operating Temperature: Normally Ambient , Operating Pressure: Upto 16 Bar Pressure Gauge In Piping : Moc - Ss316, Type - Diaphragm Type, Size- 100 Mm Dial, End Connection : Tc End Non Return Valve : Moc - Ss316, Type - Spring Loaded / Disc Check Valve, End Connection - Tc End, Operating Temperature - Normally Ambient, Operating Pressure - Upto 12 Bar Flowmeter : Type : Positive Displacement Flow Meter With Mechanical Counter, Pressure Safety Valve : Moc - Ss316, End Connection - Tc End, Type - Self Actuated Control Panel Miscellaneous : Labour, Fitup, Welding, Buffing, Boroscopy & Factory Acceptance Test. , Peristaltic Metering Pump Precise Pumping / Filling Of Alcohol Using Positive Displacement Peristaltic Metering Pumps From Second Floor Dilution Section Tank ( 500 L - 2 Nos ) To Filling Containers / Hopper ( At Second Floor ) Done Automatically By Plc-Hmi Control Panel ( Flp ) . Precise Pumping / Filling Of Alcohol Using Positive Displacement Peristaltic Metering Pumps From Second Floor Mother Tincture Section Tank ( 500 L - 2 Nos ) To Filling Containers / Hopper ( At Second Floor ) Done Automatically By Plc-Hmi Control Panel ( Flp ) . , Interconnecting Pipe , Fittings And Its Accessories Required As Per The Site Condition , Platform For 10Kl Alcohol Storage Tank , Automation Of Plant : Automation Of Ground Floor ( 10Kl To 500 L Blending Tank ) & 2Ndfloor ( 2Nd Floor Production Area Tank To Filling Containers / Hopper ( User Points ) ) , Involvement Of Third Party Inspection Agency ( Tpia ) In The Design, Verification Of Materials, Fabrication, Inspection, Testing Of Vessels [ Intertek, Bureau Veritas, Tuv India ] 1 ) Alcohol Storage Tanks - Capacity: 10000 Liters, Qty. 4 Nos. ( At Ground Floor ) 2 ) Blending Tanks - Capacity: 500 Liters, Qty. 4 Nos. ( At Ground Floor ) 3 ) Day Storage Tanks - Capacity: 500 Liters, Qty. 4 Nos. ( At Second Floor )
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