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Bid For Design, Supply, Installation, Testing And Commissioning Of Milk Processing Equipment- Pasteuriser, Homogeniser, Cream Seperator ( Tri Purpose Centrifuge ) Of 10Klcapacity And Curd Pasteuriser Of 5 Klph Capacity Including Mechanical Installationat Kottayam Dairy -Supply of 10 KL Pasteuriseras per the technical specification mentioned in the tender 2 Erection, testing and commissioning of the above 3 Supply of 10 KL Homogeniseras per the technical specification mentioned in the tender 4 Erection, testing and commissioning of the above 5 Supply of 10 KL Cream Seperator/Tripurpose Cetrifugeas per the technical specification mentioned in the tender 6 Erection, testing and commissioning of the above 7 Supply of 5KL Curd Pasteuriser as per the technical specification mentioned in the tender 8 Erection, testing and commissioning of the above 9 Supply of 125 CFM Air Compressoras per the technical specification mentioned in the tender 10 Erection, testing and commissioning of the above 11 SUPPLY ITEMSSS Pipes and fitting for milk lines76 mm oioe ( Incliding support clip & Nipples) 12 63.5 mm pipe (Incliding support clip & Nipples) 13 51 mm pipe(Incliding support clip & Nipples) 14 38 mm pipe (Incliding support clip & Nipples) 15 25 mm pipe (Incliding support clip & Nipples) 16 76 mm Bend 17 63.5 mm Bend 18 51 mm Bend 19 38 mm Bend 20 76 mm Union ( Weldable Type) 21 63.5 mm Union ( Weldable Type) 22 51 mm Union ( Weldable Type) 23 38 mm Union ( Weldable Type) 24 63.5 mm Tree 25 51 mm Tree 26 38 mm Tree 27 63.5 mm 3 Way Plug Valve 28 51 mm 3 Way Plug Valve 29 38 mm 3 Way Plug Valve 30 63.5 mm Butterfly Valve 31 51 mm Butterfly Valve 32 25 mm Butterfly Valve 33 75 x 63.5 mm Reducer 34 63.5 x 51 mm Reducer 35 51 x 38 mm Reducer 36 63.5 mm SS Filter ( Tubular) 37 51 mm SS Filter ( Tubular) 38 63.5 mm SS Milk Divert Panel for 4 Nos of HMST 39 51 mm SS CIP Divert Panel for 4 Nos of HMST 40 51 mm SS CIP System Divert Panelfor 2 CKT 41 Structural Fabrication Items(MS/GI/SS) M.S Platforms/ MS ladder for silos, pouch filling room, PHE condensor, Over Head water tank, silo approach etc. with necessary stiffeners ans MS "I" Sections members as railing, with channels flats, Angles etc. as required 42 GI Pipes ( Tubular sections B Class pipes etc. for Roofing, platforms) 43 Chequered MS plate of 5 mm thickness for platform top as per requirement ( in front of silop , inside the Ghee process hall, pouch filling machine platform, cable Trench etc.) 44 SS Sheet AISI 304, 2 mm thick for fabricating pouch collecting crates, ALCOVE, SILO Drain outlet through below SS Piping to collect dripping. 45 SS Chequered sheet AISI 304, 3-4 mm thick for fabricating platform for pouch filling, CIP Platfoprms etc. 46 SS railing and packing M/C Stand, FM Platform with 38 mmand 51 mm SS Pipes 2 mm thick 2 " square pipes and angles 47 SS Sheet AISI 304, 18 SWG- 20 SWG thick for cladding walls and colums 48 SS Floor plates ( 200 mm square 0.5 mm thick 49 Pumps/ Miscellaneous Items CIP return pump, self - priming type centrifugal SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 20,000 LPH with SS Suction Header and AMS Unions completely shrouded with SS Covers. 50 Milk pump, SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 10,000 LPH with SMS Union completely shrouded with SSCovers. 51 Vertical stage water pumps as per standard design having 30 MWC discharge pressure and capacity 20,000 LPH with SMS Union completely shrouded with SS Covers. 52 Sipply of SS Level indicator for overhead tank 53 Galvalum meta colour sheet roofing with accessories such as rain water pipe , ridge etc. 54 Natural roof air driven turbo roof ventilators dia 700 mm with top cover, vanes neck/ bottom ring, center pipe, shaft etc. of MOC - 304 grade stainless steel FRP base with dome , sheet size approximately 1050 x 1800 mm of exhaust capacity 1900 CFM or above. 55 Same as above but with motorized type 56 Steam Pipe / FittingsSteam mixing Battery with NRV and Controlling Ball valves (IBR) on both the lines with 10 mtrs Rubber Hose 57 ERW" XC 40 quality as per IS 1239 Scope includes getting sanction from the Boiler Inspectorate : NB 100 mm 58 NB 80 mm 59 IBR Steam valves - Globe valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100 mm 60 NB 80 mm 61 IBR Steam valves - Piston valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 80 mm 62 NB 65 mm 63 IBR Steam valves - Ballvalve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100mm 64 NB 80 mm 65 NB 65 mm 66 NB 50 mm 67 NB 540 mm 68 NB 32 mm 69 Low Pressure Steam : MS Pipes class "C" ( Heavy) ;ERW XC 40 quality as per IS 1239 NB 100 MM 70 NB 80 mm 71 NB 65 mm 72 NB 50 mm 73 NB 40mm 74 NB 32mm 75 NB 25mm 76 NB 20mm 77 NB 15 mm 78 Steam valves - Ballvalve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 79 NB 40mm 80 Steam Non Returnvalves , make - intervalvewithflanges andcounter flanges, bolts and sealing "o" rings, Body & Disc: cast steel ASTm/ A216 gR. wcb Seat and Body "o" ring PTFE , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 81 NB 20 mm 82 Temperature Compensators - stainless steel ( SS 304) Expansion bellows of suitable thickness and of size given below , flanged with counter flanges, nuts, bolts, gaskets etc. suitable for min 10 kg/ cm² pressure and 175° C Temp. Operation to be used as temperature compensators inthe steam supply lines at places as directed by EIC ( Contractor to submit necessary drawings for approval before procurement) 100 mm NB 83 Ball valves : GUN Metal / C.S Body with SS Working parts, flanged type with counter flanges NB 50 mm 84 NB 40 mm 85 NB 32 mm 86 NB 25 mm 87 NB 20 mm 88 NB 15mm 89 PRV Station of 100 mm with 10 kg inlet pressure and 4 - 5 kg out put pressure for 2 Ton load 90 Suitable electro magnetic steam flow meter (100 mm) 91 Thermal insulation of steam lines with resinbonded mineral wool (50 mm thick), including cladding with 0.83 mm (22 SWG)SS Sheet for the following pipelines NB 80 mm 92 NB 100 mm 93 NB 80 mm 94 NB 65 mm 95 NB 50 mm 96 NB 40 mm 97 NB 32 mm 98 NB 25 mm 99 NB 20 mm 100 NB 15 mm 101 GI B class pipes (rate should be inclusive of same quality bends, tees , reducers, and MS flanges as per BS 10 Table D Gaskets, bolts nuts etc. whenever necessary) conforming IS 1239. NB 100 mm 102 NB 80 mm 103 NB 80 mm 104 NB 50 mm 105 NB 40 mm 106 NB 32 mm 107 NB 25 mm 108 NB 20 mm 109 CS Ball valves/ Butterfly valves with SS Working parts. 150 class flanges with counter flanges (AUDCO/ All Sunders) NB 100 mm 110 NB 65 mm 111 NB 50 mm 112 NB 32 mm 113 NB 20 mm 114 Sutable Electro Magnetic flow meter to mesure tha quantity of soft/raw water used for tha plant.tha water is coming by gravity from over head tank at a ht .of 20 M .the flow meter will have inlet/outlet flanges.tha body will be of cast iron with totalizer of eight digitals (Electro Magntic,Digital Meter type)NB100 MM 115 NB 80mm 116 NB 65mm 117 NB 50mm 118 water flow meter with electromagnetic type sensor class 150 flanges PTFE lining sutable for 10000 LPH at 140 Deg C NB 50MM 119 CHILLED WATER PIPELINES MS pipes clas"C" (Heavy)Sch 80 "ERW" quality as per IS 1239 : (Rate should be inclusive of same quality bends,tees, reducers,MS flanges as per BS table F gaskets, bolts,nuts,etc,wherever necessary) NB 100 mm 120 NB 80 mm 121 water type NRV with Flanges NB 100 mm 122 Wafer type NRV with Flanges NB 80 mm 123 Cold Insulation of Chilled water Lines with Thermocol (100mm thick), including cladding with 0.83 mm (22 SWG) SS Sheet for the following pipelines.: nkb 100mm 124 NB 80mm 125 AIIR SYSTEM PIPINGGI"C" (Heavy) class pipes, ERW quality as per IS 1239 : (Rate should be incllusive of same quality bends, tees, reducers,MS flanges as per BS 10 Table "F " gaskets, bolts, nuts,etc. Wherever necessary . NB 65mm 126 NB 50mm 127 NB 40mm 128 NB 25mm 129 NB 20mm 130 NB 15mm 131 Diaphragm type valves ,saaunders (Alfa Laval) Body: CI, phosphated & painted, Diaphragm: GR.HT (Neoprene Ruobber), flanged with counter flanges,with Hand wheel standerd ABS - Plastic / CI.:NB 65mm 132 NB 50mm 133 NB 25mm 134 NB 20mm 135 NB 15mm 136 Auto Drain valve, of 15mm N 137 PVC Flexible pipe of 15 mm NB to withstand pressure of 8 Kg / sqcm, braided type (All connectors TEE,Bent) 138 EVA PU flexible Tubes of 15 mm NB to with stand pressure of 8 kg / sqcm, braided type ( All connectors TEE, Bent) 139 NB 10mm 140 NB 8 mm 141 INSTALLATION OF SS Pipes and fitting for milk lines 76 mm oioe ( Incliding support clip & Nipples) 142 63.5 mm pipe (Incliding support clip & Nipples) 143 51 mm pipe(Incliding support clip & Nipples) 144 38 mm pipe (Incliding support clip & Nipples) 145 25 mm pipe (Incliding support clip & Nipples) 146 76 mm Bend 147 63.5 mm Bend 148 51 mm Bend 149 38 mm Bend 150 76 mm Union ( Weldable Type) 151 63.5 mm Union ( Weldable Type) 152 51 mm Union ( Weldable Type) 153 38 mm Union ( Weldable Type) 154 63.5 mm Tree 155 51 mm Tree 156 38 mm Tree 157 63.5 mm 3 Way Plug Valve 158 51 mm 3 Way Plug Valve 159 38 mm 3 Way Plug Valve 160 63.5 mm Butterfly Valve 161 51 mm Butterfly Valve 162 25 mm Butterfly Valve 163 75 x 63.5 mm Reducer 164 63.5 x 51 mm Reducer 165 51 x 38 mm Reducer 166 63.5 mm SS Filter ( Tubular) 167 51 mm SS Filter ( Tubular) 168 63.5 mm SS Milk Divert Panel for 4 Nos of HMST 169 51 mm SS CIP Divert Panel for 4 Nos of HMST 170 51 mm SS CIP System Divert Panelfor 2 CKT 171 Structural Fabrication Items(MS/GI/SS) M.S Platforms/ MS ladder for silos, pouch filling room, PHE condensor, Over Head water tank, silo approach etc. with necessary stiffeners ans MS "I" Sections members as railing, with channels flats, Angles etc. as required 172 GI Pipes ( Tubular sections B Class pipes etc. for Roofing, platforms) 173 Chequered MS plate of 5 mm thickness for platform top as per requirement ( in front of silop , inside the Ghee process hall, pouch filling machine platform, cable Trench etc.) 174 SS Sheet AISI 304, 2 mm thick for fabricating pouch collecting crates, ALCOVE, SILO Drain outlet through below SS Piping to collect dripping. 175 SS Chequered sheet AISI 304, 3-4 mm thick for fabricating platform for pouch filling, CIP Platfoprms etc. 176 SS railing and packing M/C Stand, FM Platform with 38 mmand 51 mm SS Pipes 2 mm thick 2 " square pipes and angles 177 SS Sheet AISI 304, 18 SWG- 20 SWG thick for cladding walls and colums 178 SS Floor plates ( 200 mm square 0.5 mm thick 179 Pumps/ Miscellaneous Items CIP return pump, self - priming type centrifugal SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 20,000 LPH with SS Suction Header and AMS Unions completely shrouded with SS Covers. 180 Milk pump, SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 20,000 LPH with SMS Union completely shrouded with SSCovers. 181 Vertical stage water pumps as per standard design having 30 MWC discharge pressure and capacity 20,000 LPH with SMS Union completely shrouded with SS Covers. 182 Sipply of SS Level indicator for overhead tank 183 Galvalum meta colour sheet roofing with accessories such as rain water pipe , ridge etc. 184 Natural roof air driven turbo roof ventilators dia 700 mm with top cover, vanes neck/ bottom ring, center pipe, shaft etc. of MOC - 304 grade stainless steel FRP base with dome , sheet size approximately 1050 x 1800 mm of exhaust capacity 1900 CFM or above. 185 Same as above but with motorized type 186 Steam Pipe / FittingsSteam mixing Battery with NRV and Controlling Ball valves (IBR) on both the lines with 10 mtrs Rubber Hose 187 ERW" XC 40 quality as per IS 1239 Scope includes getting sanction from the Boiler Inspectorate : NB 100 mm 188 NB 80 mm 189 IBR Steam valves - Globe valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100 mm 190 NB 80 mm 191 IBR Steam valves - Piston valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 80 mm 192 NB 65 mm 193 IBR Steam valves - Ballvalve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100mm 194 NB 80 mm 195 NB 65 mm 196 NB 50 mm 197 NB 540 mm 198 NB 32 mm 199 Low Pressure Steam : MS Pipes class "C" ( Heavy) ;ERW XC 40 quality as per IS 1239 NB 100 MM 200 NB 80 mm 201 NB 65 mm 202 NB 50 mm 203 NB 40mm 204 NB 32mm 205 NB 25mm 206 NB 20mm 207 NB 15 mm 208 Steam valves - Ballvalve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 209 NB 40mm 210 Steam Non Returnvalves , make - intervalvewithflanges andcounter flanges, bolts and sealing "o" rings, Body & Disc: cast steel ASTm/ A216 gR. wcb Seat and Body "o" ring PTFE , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 211 NB 20 mm 212 Temperature Compensators - stainless steel ( SS 304) Expansion bellows of suitable thickness and of size given below , flanged with counter flanges, nuts, bolts, gaskets etc. suitable for min 10 kg/ cm² pressure and 175° C Temp. Operation to be used as temperature compensators inthe steam supply lines at places as directed by EIC ( Contractor to submit necessary drawings for approval before procurement) 100 mm NB 213 Ball valves : GUN Metal / C.S Body with SS Working parts, flanged type with counter flanges NB 50 mm 214 NB 40 mm 215 NB 32 mm 216 NB 25 mm 217 NB 20 mm 218 NB 15mm 219 PRV Station of 100 mm with 10 kg inlet pressure and 4 - 5 kg out put pressure for 2 Ton load 220 Suitable electro magnetic steam flow meter (100 mm) 221 Thermal insulation of steam lines with resinbonded mineral wool (50 mm thick), including cladding with 0.83 mm (22 SWG)SS Sheet for the following pipelines NB 80 mm 222 NB 100 mm 223 NB 80 mm 224 NB 65 mm 225 NB 50 mm 226 NB 40 mm 227 NB 32 mm 228 NB 25 mm 229 NB 20 mm 230 NB 15 mm 231 GI B class pipes (rate should be inclusive of same quality bends, tees , reducers, and MS flanges as per BS 10 Table D Gaskets, bolts nuts etc. whenever necessary) conforming IS 1239. NB 100 mm 232 NB 80 mm 233 NB 50 mm 234 NB 40 mm 235 NB 32 mm 236 NB 25 mm 237 NB 20 mm 238 NB 15 mm 239 CS Ball valves/ Butterfly valves with SS Working parts. 150 class flanges with counter flanges (AUDCO/ All Sunders) NB 100 mm 240 NB 65 mm 241 NB 50 mm 242 NB 32 mm 243 NB 20 mm 244 Sutable Electro Magnetic flow meter to mesure tha quantity of soft/raw water used for tha plant.tha water is coming by gravity from over head tank at a ht .of 20 M .the flow meter will have inlet/outlet flanges.tha body will be of cast iron with totalizer of eight digitals (Electro Magntic,Digital Meter type)NB100 MM 245 NB 80mm 246 NB 65mm 247 NB 50mm 248 water flow meter with electromagnetic type sensor class 150 flanges PTFE lining sutable for 10000 LPH at 140 Deg C NB 50MM 249 CHILLED WATER PIPELINES MS pipes clas"C" (Heavy)Sch 80 "ERW" quality as per IS 1239 : (Rate should be inclusive of same quality bends,tees, reducers,MS flanges as per BS table F gaskets, bolts,nuts,etc,wherever necessary) NB 100 mm 250 NB 80 mm 251 water type NRV with Flanges NB 100 mm 252 Wafer type NRV with Flanges NB 80 mm 253 Cold Insulation of Chilled water Lines with Thermocol (100mm thick), including cladding with 0.83 mm (22 SWG) SS Sheet for the following pipelines.: nkb 100mm 254 NB 80mm 255 AIIR SYSTEM PIPINGGI"C" (Heavy) class pipes, ERW quality as per IS 1239 : (Rate should be incllusive of same quality bends, tees, reducers,MS flanges as per BS 10 Table "F " gaskets, bolts, nuts,etc. Wherever necessary . NB 65mm 256 NB 50mm 257 NB 40mm 258 NB 25mm 259 NB 20mm 260 NB 15mm 261 Diaphragm type valves ,saaunders (Alfa Laval) Body: CI, phosphated & painted, Diaphragm: GR.HT (Neoprene Ruobber), flanged with counter flanges,with Hand wheel standerd ABS - Plastic / CI.:NB 65mm 262 NB 50mm 263 NB 25mm 264 NB 20mm 265 NB 15mm 266 Auto Drain valve, of 15mm N 267 PVC Flexible pipe of 15 mm NB to withstand pressure of 8 Kg / sqcm, braided type (All connectors TEE,Bent) 268 EVA PU flexible Tubes of 15 mm NB to with stand pressure of 8 kg / sqcm, braided type ( All connectors TEE, Bent) 269 NB 10mm 270 NB 8 mm
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