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Tender for Supply Installation Testing and Commissioning of Renewable Energy Generation System & Allied Works , Supply, Install, Testing & Commissioning Of 590 Wp Solar Module : (Type-Topcon Module) Technology & Type: N-Type Topcon 144 Half-Cell, Bifacial Double Glass Module. Power Output & Tolerance: Minimum 590 Wp (Up To 595 Wp) With A 0 To +2% Positive Power Tolerance. Efficiency: Minimum: 22%. Electrical Parameters At Stc (590 Wp Minimum Requirement): Construction: Double Glass-2.0 Mm Semi-Tempered Front Glass With annual repair Coating + 2.0 Mm Heat-Strengthened Back Glass; Silver Anodized Aluminum Frame. Junction Box & Protection: Ip68 Split Junction Box (3 Diodes); Mc4-Compatible Connectors; 30 A Maximum Series Fuse Rating. System & Load Limits: Max System Voltage 1500 Vdc; Surface Load 5400 Pa (Snow) / 2400 Pa(Wind). Temperature Coefficients: P_Max}}: -0.30%/Degeee C; Voc, -0.25%/Degree C; Isc, +0.045/Degree C. Oem/ Manufacturer Warranties: 12-Year Product/Materials Warranty; 30 Year Linear Power Performance Warranty (1St-Year Degradation:1% , 0.40% Annual Degradation). Total Dc Capacity 400 Kwp , Supply, Install, Testing & Commissioning Of Solar Pv String Inverter (Mppt Based) 100 Kw 3-Phase Grid-Tie Solar String Inverter, Featuring 10 Mppts (2 Strings/Mppt), 1100V Max. Dc Input Voltage, 150 Kw Max. Dc Input Power (50% Dc Overload Support), 110 Kva Max. Apparent Output Power, 98.7% Peak Efficiency, Integrated Type Ii Dc & Ac Spds, Ip66 Outdoor Protection Rating, Intelligent Fan Cooling, And Rs485 / Wi-Fi / Lan Communication Support Standards: Iec-62109, As3100 (Safety); Iec61000 Series (Emc/Emissions); Rohs Compliant (Actual Ac Rating Of The Inverter To Be Finalized After Final Design) Oem/ Manufacturer Comprehensive Warranty: 10 Years , Supply, Laying, Termination & Testing Of Single-Core 4 Sq. Mm Dc Cable With Class 5 Tinned Copper C. Electron-Beam Cross-Linked Xlpe Insulation, Flexible Copper Conductor, Rated For 1500V Dc. Must Comply With En 50618 (Tuv 2Pfg 1169). Uv Resistant, Halogen-Free, And Flame-Retardant. Isi Marked Only. (With Terminations Of Required Sized Mc4 Connectors And Related Accessories). The Cable Should Be Laid In Provided Trays/Trench/Wall, Etc. , Design, Manufacture, Supply And Installation Of Structurally Sound Solar Panels Mounting Structure: The Module Mounting Structures (Mms) Shall Be Appropriately Sized And Manufactured Using Hot-Dip Galvanized Steel With A Minimum Material Thickness Of 2 Mm And A Guaranteed Minimum Galvanization Coating Of 80 Microns (Supported By Valid Certification). Engineered To Ensure Adequate Strength And Durability For The Systems Entire Design Life, The Structures Must Be Designed To Withstand Basic Wind Speeds Of 180 Kmph In Strict Accordance With Is 875 (Part 3). Prior To Fabrication, A Comprehensive Staad Pro Structural Analysis Report, Duly Vetted And Certified By A Chartered Structural Engineer, Must Be Submitted For Formal Approval. , Design, Manufacture, Supply And Installation Of Structurally Sound Weather Shed For Solar Inverter: 1. Dimensions & Clearances Overall Height: 2.2 M To 2.4 M (Headroom For Maintenance). Roof Overhang: 1200 Mm Each For Front & Rear Beyond Inverter Frame To Block Rain And Sun. Top Air Gap: Min. 500 Mm Clearance Above The Inverter For Heat Dissipation. 2. Materials & Fabrication: Main Frame: Pre Galvanised Square Tube 50X50x2 Mm, (Typically 610 G/M² Average Zinc Coating, Approximately 80 ?m) Roofing Sheet: 0.55 Mm Precoated Trapezoidal Metal Sheet (With 150-180 Gsm Zinc Coating) Roof Pitch: 10° Slant For Water Runoff (Slanted Back Or Away From Operator). 3. Structural & Safety Rules Covering The Weather Shed From Sides For Protection Against Windy Rains Earthing: Connect Frame To Plant Grid Via 25X3 Mm Gi Strip. Mounting: Anchor To Parapet Using 10Mm*100M Chemical Fastners Using Chemical Fastners. Use Of Civil Foundation 400*400*400 Mm In Size (For All Legs). Concrete Grade: M25, Slab Piercing Is Not Allowed Wind Rating: Designed For 180 Km/H Wind Resistance. The Bidder Shall Prepare And Submit Ga Drawings For Approval Before Commencing Weather Shed Work. Weather Shed Design Must Consider Available Site Space And Comply With The Instructions Of The Project In-Charge. , Design, Supply, Erection, Testing, And Commissioning Of Compact Outdoor Type Ip 65, Double Door Ac Db, Fabricated With 2 Mm Crca Steel Sheet, Including Steel Supports. Work Include Cutting, Bending, Drilling, Welding, Riveting, Application Of Anti-Rust Treatment, And Outdoor Type Powder Coating With An ‘Off-White Finish. The Db Includes: I) Supply Installation Testing and Commissioning of 1 Nos. 440V, 4P, 250A, 25Ka, Mccb With Extended 250A Electrolyte Aluminium Busbars Epoxy Resin Moulded Busbar Supports/Post Insulators(If Required), All Types Of Fastners, Compliance With Iec-60439 And Other Applicable Standards. Ii) The Ac Surge Protection Device Shall Be Type-2/Class-Ii Spd Conforming To Iec 61643-11, Suitable For 230/415V Ac Systems. The Spd Shall Have A Nominal Discharge Current (In) Not Less Than 20 Ka And Maximum Discharge Current (Imax) Not Less Than 40 Ka Per Pole With A Voltage Protection Level (Up) = 1.5 Kv. The Spd Shall Be Mov Based With Thermal Disconnector, Visual Indication, Remote Signaling Contact, Din Rail Mounted, Suitable For 3-Phase 4-Wire Systems, And Capable Of Operation Under Ambient Temperature Range Of -20°C To +80°C. Iii) Control & Protection Wiring With Mcbs Mccb Should Be Equipped With: I) Electronic Trip Unit For Short Circuit, Overload Protection (6-Position Dial From 0.5 To 1) & Neutral Protection Feature. Ii) Spreader/Terminal Extensions At Both Sides For Cable Temination & Insulation Between Phases. Iii) Fixed/Extended Rotary Handle, Interphase Barriers The Bidder Shall Prepare And Submit Ga And Single Line Diagram (Sld) To Iucaa For Approval Before Commencing Panel Work. , Design, Supply, Erection, Testing, And Commissioning Of Extendable Compact Outdoor Type Double Door Ip65/66, Solar Ac Lt Panel Fabricated With 2 Mm Crca Steel Metal, Steel Supports Including Cutting, Bending, Drilling, Welding, Riveting, Application Of Anti-Rust Treatment, And Powder Coating With Finishing. Provision & Installation Of 7 Nos. Incoming Mccbs And 1 Nos. Outgoing Acb. Electrolyte Aluminium Busbars (3 Phases, Neutral And Earth) In Bus Bar Chamber As Main Bb, 500 V With Continuous Rated Current: 2000A & Dropper/Run-In Busbar With 1.20 Times Rated Current Rating At 40 °C, 99.9% Aluminium Purity With E91e Grade As Per Is 5082 & Current Density 0.8 A Per Sq. Mm. With Fixing Arrangement (Like Lug Or Bottle Type Lug) To Both The End With High Grade Polyolefin Insulation Sleeve Complete, Epoxy Resin Moulded Busbar Supports/Post Insulators, All Types Of Fastners, Compliance With Related Iec And Other Applicable Standards. Solar Ac Lt Panel (Ip65/66) Shall Include Supply Installation Testing and Commissioning of: I) 4P, 440V, 250A, 25Ka, Mccb Configurable Electronic Release (Trip Unit) As Incomers (7 Nos.) With Extended Front Terminals & Handles, Spreaders, Etc. Ii) 4P, 440V, 1600A (Frame Suitable For 2000A Acb), Edo Acb As An Outgoing, Configurable Microprocessor Based Controller.(1-Nos.) Iii) Each Mccb Shall Be Equipped With: Digital Multifunction Power Meter & Required Cts, Etc, Iv) Main Outgoing Acb Shall Be Equipped With: Energy Meter With Data Logging & Required Cts & Bms Compatible Port. V) Acb & Each Mccb Should Be With Led Indicator Lamps (230V); Cu Frlsh Wires & Cables For Control Etc. Vi) Separate Compartments/Chambers For: Each Acb/Mccb, Cable Entry/Exit, Bus-Bars, Metering/Inspection & Control Devices, Etc. Vii) Aluminium Busbar With Sleeves Suitable For Rated Current Capacity. Viii) 3 Mm Gland Plate For Cables, With Proper Supporting Arrangements, Earthing Terminal Blocks, Both Side Earth Terminals, Etc. Vii) Ms Heavy Duty Base Frame/Channel For Panel. Bidder Shall Refer Annexure-Iv For Detailed Requirement. The Bidder Shall Prepare And Submit Ga And Single Line Diagram (Sld) To Iucaa For Approval Before Commencing Panel Work. , Supply, Erection, Testing, And Commissioning Of Dc Distribution Box- 12-In / 12-Out (Dcdb), Suitable For 1000V/1500V Dc Solar Pv System. Each String Shall Be Provided With Individual Gpv Dc Fuse Rated At Minimum 1.25 Times The Short Circuit Current (Isc) Of The Pv Module/String. Additionally, Each String Shall Be Equipped With An Independent Type-2 Dc Surge Protection Device (Spd) Conforming To Iec 61643-31, With Minimum In Of 20 Ka And Imax Of 40 Ka. The Dcdb Shall Be Housed In Ip65 Enclosure Suitable For Outdoor Use, With Proper Earthing, Cable Management, And Termination Provisions. The System Shall Be Designed For Safe, Reliable Operation And Easy Maintenance. The Bidder Shall Prepare And Submit Ga Drawings And The Single Line Diagram (Sld) To Iucaa For Approval Before Manufacturing The Dcdb. Design Must Consider Available Site Space And Comply With The Instructions Of The Project In-Charge. , Supplying, Laying & Testing Of Xlpe Insulated, Galvanised Steel Formed Armoured, 1100 V, 3½ Core 150 Sq. Mm. Aluminium Conductors Cable Completely Erected On Wall/ Trusses/Pole Or Laid In Provided Trench/ Pipe/Trays As Per Specification No. Cb-Lt/Al (Pwd). , Supply Installation Testing and Commissioning of End Termination Of Xlpe Insulated, Armoured Power Cable, 1100 V, 3½ Core 150 Sq. Mm. Aluminium Conductors With Required And Standard Size Lugs For All Cores And Suitable Ss Double Compression Gland For The Cable Termination. , Supplying, Laying & Testing Of Xlpe Insulated, Galvanised Steel Formed Armoured, 1100 V, 3½ Core 185 Sq. Mm. Aluminium Conductor Cable Completely Erected On Wall/ Trusses/Pole Or Laid In Provided Trench/ Pipe/Trays As Per Specification No. Cb-Lt/Al (Pwd). , Supply Installation Testing and Commissioning of End Termination Of Frls Xlpe Insulated, Armoured Power Cable, 1100 V, 3½ Core 185 Sq. Mm. Aluminium Conductor With Required And Standard Size Lugs For All Cores And Suitable Ss Double Compression Glands For The Cable Termination. , Supply And Installation Of Straight-Through Jointing Kit Suitable For 1100V, 3½ Core, 185 Sq.Mm Xlpe Insulated, Pvc/Xlpe Sheathed, Armoured Power Cable, Complete With All Necessary Components Including Tinned Copper/Aluminium Cable Ferrules/Connectors, Armour Continuity/Bonding Arrangement, Insulation/Sealing Materials, Stress-Control Components, Protective Outer Sleeve, Jointing Compound/Resin, Tapes, Consumables And All Accessories Required For A Complete, Mechanically Strong, Electrically Safe And Weather/Moisture-Resistant Joint. The Jointing Kit Shall Be Suitable For The Cable Voltage Rating And Cable Construction And Shall Be Supplied/Installed As Per The Manufacturers Recommended Procedure And Relevant Is/Iec Standards. , Supplying, Laying, & Testing Of Xlpe Insulated, Galvanised Steel Formed Armoured, 1100 V, 3½ Core 300 Sq. Mm. Aluminium Conductors Cable Completely Erected On Wall/ Trusses/Pole Or Laid In Provided Trench/ Pipe/Trays As Per Specification No. Cb-Lt/Al (Pwd). , Supply Installation Testing and Commissioning of End Termination Of Pvc/Xlpe Insulated, Armoured Power Cable, 1100 V, 3½ Core 300 Sq. Mm. Aluminium Conductors With Required And Standard Size Lugs For All Cores And Suitable Ss Double Compression Glands For The Cable Termination. , Supply And Installation Of Straight-Through Jointing Kit Suitable For 1100V, 3½ Core, 300 Sq.Mm Xlpe Insulated, Pvc/Xlpe Sheathed, Armoured Power Cable, Complete With All Necessary Components Including Tinned Copper/Aluminium Cable Ferrules/Connectors, Armour Continuity/Bonding Arrangement, Insulation/Sealing Materials, Stress-Control Components, Protective Outer Sleeve, Jointing Compound/Resin, Tapes, Consumables And All Accessories Required For A Complete, Mechanically Strong, Electrically Safe And Weather/Moisture-Resistant Joint. The Jointing Kit Shall Be Suitable For The Cable Voltage Rating And Cable Construction And Shall Be Supplied/Installed As Per The Manufacturers Recommended Procedure And Relevant Is/Iec Standards. , Providing, Supplying, Erecting And Fixing Outdoor Type Perforated Cable Tray With Cover For Power, Control And Communication Cabling, Manufactured From Minimum 16 Swg (1.6 Mm Thick) Steel Sheet, Of Size 150 Mm Width × 75 Mm Height, Hot-Dip Galvanized (Hdg) With Minimum 80 Microns Zinc Coating, Complete With Necessary Coupler/Jointer Plates, Ss 304 Nut-Bolts, Washers And All Other Required Accessories, Supports, Hardware, Etc., Including Cutting, Fixing, Alignment And Making The Installation Complete In All Respects As Required At Site. , Providing, Supplying, Erecting And Fixing Outdoor Type Perforated Cable Tray With Cover For Power, Control And Communication Cabling, Manufactured From Minimum 16 Swg (1.6 Mm Thick) Gi Steel Sheet, Of Size 300 Mm Width × 75 Mm Height, Hot-Dip Galvanized (Hdg) With Minimum 80 Microns Zinc Coating, Complete With Necessary Coupler/Jointer Plates, Ss 304 Nut-Bolts, Washers And All Other Required Accessories, Supports, Hardware, Etc., Including Cutting, Fixing, Alignment And Making The Installation Complete In All Respects As Required At Site. , Supplying, Laying/Erecting And Fixing 25 Mm Hdpe Pipes Under Supply, Installation, Testing and Commissioning Scope For Routing Of Cables. The Pipes Shall Be Made Of Pe63/Pe80/Pe100 Grade Hdpe, Uv Stabilized, Conforming To Is 4984/Is 14930 Standards. The Pipes Shall Be Laid In Trenches With Proper Sand Cushioning, Backfilling, And Compaction Or Installed On Surface With Suitable Clamps And Supports. All Necessary Accessories Such As Couplers, Bends, End Caps, Markers, And Identification Tags Shall Be Included. The Installation Shall Ensure Smooth Cable Pulling, Protection Against Mechanical Damage, And Long-Term Durability In Outdoor Conditions. , Lighting Arrester (La): Supply, Erection, Installation, Testing And Commissioning Of A Complete Lightning Protection System For The Rooftop Solar Pv Plant, Comprising Conventional Franklin Rod-Type Air Terminals Designed To Provide A Suitable Level Of Protection And Cover The Entire Solar Pv Plant Envelope, In Accordance With Iec 62305 And Applicable Standards. The System Shall Include A Solid Copper Franklin Air Terminal Rod Of Minimum 25 Mm (1 Inch) Diameter × 1 M Length, Provided With A Minimum Of 5 Nos. Solid Copper Radial Fins, Complete With Suitable Pre-Galvanised Steel Mast Of 3 Meter Length. Pipe With Holding Saddles, Hardware, Mounting Base Plate, & Complete With Clamps, Fasteners And All Other Required Mounting Accessories. All Components, Joints And Connections Shall Be Suitable For Outdoor Rooftop Installation And Shall Provide Reliable Mechanical And Electrical Continuity. Copper Used For The Lightning Air Terminal And Associated Copper Components Shall Have A Minimum Purity Of 90%. , Earthing Stystem: Supply, Installation, Testing And Commissioning Of Eco Safe & Electrical Maintenance Free Earth Electrode Of 40 Mm Dia. Having At-Least 300 Micron Copper Plating, 3 Meter Long Molecularly Bonded With 99.9% Pure Electrolytic Grade Copper, ‘U Bolt Clamp With All Fastners Etc. Earth Enhancing Compound To Reduce The Soil Resistivity As Per Iec 62561-7. It Should Be Highly Conductive Earthing Backfill Compound Upto 50 Kg (Or As Per Actual Requirement), Capable Of Reducing Soil Resistivity For Electrical Requirements, Maintains Constant Volume Regardless Of Moisture Content, Not Diffuse In To The Ground, Not Expand Or Experience Any Shrinkage But Remain In Constant Contact With Earth & Should Be Able To Reduce Contact Resistance To Earth Significantly & Create A Low Steady State Impedance For A Very Long Period Resulting In Faster Transient Dissipation. Confirm With The Requirements Of Ul467-2007. (The Existance Of Cable Shall Be Traced Using A Suitable Cable Locator/Cable Detector Before Commencing Boring Work.) Providing Plastered Bricks Masonary Chamber With 2 Feet X 2 Feet, Medium Duty (Md) Reinforced Cement Concrete Chamber Frame With Standard Cover And Disconnecting/ Testing Links, Name Plate, Etc As Per Is - 3043 Complete As Required. , Supply, Installation, Testing And Commissioning Of 25 Mm × 3 Mm Gi Strip, Complete With Pvc Insulation/Protection, Laid On Walls/Cable Routes Using Suitable Approved Gi/Frp/Pvc Insulated Earthing Strip Supports/Insulators, Or Concealed/In Recess, And Underground Up To A Depth Of 400 Mm, Including Excavation And Backfilling Wherever Required. The Gi Strip Shall Be Securely Fixed Using Saddles, Clamps, Fasteners, Supports, And Other Necessary Hardware At Appropriate Intervals. The Work Shall Include Interconnection Of Individual Strip Lengths At Joints Using Suitable Approved Gi/Gi-Compatible Jointing Arrangements. All Underground Portions And Joints/Connections Shall Be Thoroughly Cleaned And Coated With Two Coats Of Approved Bituminous/Anti-Corrosive Paint. , Supply, Installation, Testing And Commissioning Of 50 Mm × 6 Mm Gi Strip, Complete With Pvc Insulation/Protection, Laid On Walls/Cable Routes Using Suitable Approved Gi/Frp/Pvc Insulated Earthing Strip Supports/Insulators, Or Concealed/In Recess, And Underground Up To A Depth Of 400 Mm, Including Excavation And Backfilling Wherever Required. The Gi Strip Shall Be Securely Fixed Using Saddles, Clamps, Fasteners, Supports, And Other Necessary Hardware At Appropriate Intervals. The Work Shall Include Interconnection Of Individual Strip Lengths At Joints Using Suitable Approved Gi/Gi-Compatible Jointing Arrangements. All Underground Portions And Joints/Connections Shall Be Thoroughly Cleaned And Coated With Two Coats Of Approved Bituminous/Anti-Corrosive Paint. , Design, Supply, Installation, Testing And Commissioning (Sitc) Of An Ai-Based Dg Synchronization And Zero Export Control System Based On Wattmon-Mini3-4G Or Equivalent. The System Shall Support Minimum 10 Inverters (Expandable Up To 15 Slaves) Via Rs485/Modbus Communication And Include Lan & 4G Connectivity, 8-Channel Isolated Rs485 Hub, And 24V Dc Meanwell Power Supply Housed In An Ip65 Enclosure With Emergency Charging Socket & Swtich. The System Shall Ensure Zero Export To The Grid, Seamless Dg Synchronization, Real-Time Monitoring, And Cloud-Based Data Logging With Fast Response Control. , Supply, Laying, Termination And Installation Of Shielded Instrumentation Armoured Cable For Communication With 2 Pair, 1.0 Sq.Mm. The Cable Shall Consist Of Stranded Copper Conductors, Pvc/Xlpe Insulated, Individually Twisted Pairs, With Overall Aluminium Foil Shielding And Drain Wire, Protected With Galvanized Steel Wire Armouring And Fr/Frls Outer Sheath. The Cable Shall Be Laid Into Provided Conduits/Cable Trays With Necessary Accessories. The Cable Shall Be Terminated With Required Lugs And Glands At Multiple Locations. Cable Shall Be Tested For Continuity, Insulation Resistance, And Communication Performance Before Commissioning. , Module Cleaning System - Supply & Installation Of 1 Hp (0.75 Kw) Single-Phase Coper Wounded Ac Induction Motor-Pump Along With Dol Starter For Solar Panel Cleaning System. The Motor Shall Be Rated For 210-240V, 50 Hz Supply With Speed Of Approximately 1440 Rpm And Shall Be Suitable For Continuous (S1) Duty. The Motor Shall Be Tefc Type With Ip55 Protection And Class F Insulation. The Dol Starter Shall Include Contactor, Overload Relay, Mcb/Mpcb, Push Buttons, And Indication Lamps Housed In Ip54/Ip65 Enclosure Suitable For Outdoor Use. The Complete System Shall Be Suitable For Driving Water Cleaning Pumps Under Rooftop Conditions And Shall Include All Accessories, Wiring, Protections, And Commissioning.Variable Fan Jet Nozzle, Max Pressure- 140 Bar With Handle Shall Also Be Included. , Supply & Connection Of 1-Inch (25 Mm) Upvc Piping System. The Pipes Shall Conform To Is 4985 And Shall Be Of Minimum Pn 10 Rating, With Pn 12.5/16 Preferred. The Pipes Shall Have Smooth Internal Surface, High Tensile Strength, And Be Suitable For Operating Pressure Up To 6-8 Bar. All Fittings Shall Be Upvc Injection Molded And Of Equal Or Higher Pressure Rating. Jointing Shall Be Done Using Approved Solvent Cement Ensuring Leak-Proof Connections. The Installation Shall Include Proper Supports, Joints, Bends, Clamps, Expansion Provisions, And Protection Against Uv And Mechanical Damage. The System Shall Be Hydrostatically Tested At 1.5 Times The Working Pressure And Shall Be Commissioned Only After Successful Leak And Performance Testing. The Complete System Shall Be Suitable For Outdoor Rooftop Conditions And Ensure Long-Term Reliable Operation. , Supply & Connection Of ½ Inch Flexible Piping System Solar Panel Cleaning System, Including 1 To ½ Reducers, Connectors, Clamps, Valves, And All Accessories. The Flexible Pipes Shall Be Reinforced Pvc/Ldpe Type With Minimum Working Pressure Of 6 Bar And Burst Pressure Of 15 Bar, Suitable For Outdoor Rooftop Conditions. The Pipes Shall Be Uv Stabilized And Provided With Additional Uv Protection As Required. All Reducers And Fittings Shall Be Of Suitable Material (Upvc/Cpvc/Brass) With Pn 10/16 Rating Ensuring Leak-Proof Connections. The Complete System Shall Be Installed With Proper Supports And Tested For Pressure And Leakage Before Commissioning. , Supply & Connection Of ½ Inch Flexible Piping System Solar Panel Cleaning System, Including 1 To ½ Reducers, Connectors, Clamps, Valves, And All Accessories. The Flexible Pipes Shall Be Reinforced Pvc/Ldpe Type With Minimum Working Pressure Of 6 Bar And Burst Pressure Of 15 Bar, Suitable For Outdoor Rooftop Conditions. The Pipes Shall Be Uv Stabilized And Provided With Additional Uv Protection As Required. All Reducers And Fittings Shall Be Of Suitable Material (Upvc/Cpvc/Brass) With Pn 10/16 Rating Ensuring Leak-Proof Connections. The Complete System Shall Be Installed With Proper Supports And Tested For Pressure And Leakage Before Commissioning.
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