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Tender for Supply, Installation And Commissioning Of Machinery For Shree Saibaba I.T.I, Shirdi. Trade- Tool And Die-Maker (As Per New Syllabus - All Trade) , Radial Drilling Machine 32Mm Diameter With Std. Accessories. Drill Chuck & Plain Machine Vice 250 Mm Make - Hmt / Bfw / Batliboi /Pentagon /Gearo /Bhavya Standerd /Yogi Machine Tools /Atlas , Lathe Tool Room S.S. & S.C. . . . (All Geared Head Stock) With Minimum Specification As : 150Mm Center Height, 1000Mm Long With 3-Jaw, 4-Jaw Chuck Auto Feed System, Taper Turning Attachment, Coolant Pump, Safety Guard, And Machine Light Arrangement. Make - Kirloskar / Hmt / S Micrometric /Atlas /Yogi /Pentagon Gero/ Gedee /Weiler /Bhavya , Rockwell Hardness Testing Machine Digital Type With Standard Accessories / Digital Type Make - Mitutoyo/ Sagar/ Sinowon / Saroj / Sai Dro /Aajjo /Maker /Sama Tool /Metrix , Profile Projector (5 Micron) Re Solution 0.001Mm Projection Scream - Effective Diameter 300 Mm, Rotation Angle: +/- 360 Degree Angle Reading - 0.01 Degree Or 1 (Commutative) Projection Lens - 10 X Lens Group (Standard Arrangement) 20X50x100 X Is Set As On Option. Measuring Range - 200X200 Mm Quickly Move X, Y Axes, Power : 220 Vac Make - Mitutoyo / Nikon / Metzer / Or Equipment /Sipcon /Acme /Vez Text /Presto , Co-Ordinate Measuring Machine (5 Micron) Measuring Range 500X700x500mm Make - Nikon / Mitutoyo / Devine Technology /Sipcon /Zeiis /Baker/Aajjo , Fly Press (Any Model Minimum 12 Tons Capacity) Make - Taj Enterprises / Bharat Machinery And Spares / Orient Machine Tool /Jyoti /Atlas , Power Press M/C (Hydraulic) Minimum 02 Tons Capacity Standard And Required Optional Accessories Make - Foreman / Amino / Omkar Enterprises /Hi Tech /Harison , Auto Cad & Cam Latest Version - For Training Purpose Make - Autodesk Specification , 1) Machine Capacity A)Table Size - 500X250 Or Higher Mm B) Max. Load On Table 150 Or Higher C)T Slot Dimension (N X W X P) Mm 3X14x100 Or Higher D)Table Height From Floor 800 ~ 900 Mm E) Cast Iron Grade For Bed And Saddle Grade 25 Or Equivalent F)Machine Net Weight 1500 Or Higher Kg , 2) Spindle A) Spindle Nose Bt30 B) Minimum Distance (Spindle Nose To Table)100 - 150 Mm D) Maximum Spindle Speed 6000 Or Higher Rpm E) Spindle Power, Continuous 3.7 Or Higher Kw F) Type Of Drive Ac Servo Spindle Motor (Digital) G) Spindle Bearing Class P4 H) Front Bearing Dia. (Id) 50 Or Higher Mm , 3) Axes A) X - Axis Travel 300 Or Higher Mm B) Y - Axis Travel 250 Or Higher Mm C) Z - Axis Travel 250 Or Higher Mm D) Rapid Traverse - X/Y/Z 20/20/20 Or Higher M/Min E) Minimum Programmable Command X/Y/ Z - 0.001 Mm F) Programmable Feed Range - X, Y & Z Axes 10 - 10000 Mm/Min G) Type Of Drive Ac Servo Motor H) Motor Torque - X & Y Axes 3 Or Higher Nm I) Motor Torque - Z Axis 6 Or Higher With Brake Nm J) Ball Screw - X,Y& Z Axes (Diameter X Pitch) 25 X 10 Or Higher Mm K) Ball Screw Finish - X, Y & Z Axes Ground And Hardened L) Ball Screw Class - X, Y & Z Axes Pre-Loaded With C3 Or Better M) Guide Ways - X, Y & Z Axes Antifriction Linear Motion Guide Way N) Guide Ways Size - X, Y & Z Axes 25 Or Higher Mm O) Guide Way Precision - X, Y, & Z Axes P Class , 4) Automatic Tool Changer A) Number Of Tool Pockets 8 Or Higher NoS B) Max Tool Diameter 80 Or Higher Mm C) Tool Selection Bi-Directional D) Tool Shank Type Bt30 E) Tool Weight Max 2.5 For Bt30 F) Tool Length Max 100 ~150 For Bt30 G) Tool Change Time (Chip To Chip) 5 Or Lower Sec H) Tool Clamp & Unclamp Disc Spring & Hydro-Pneumatic , 5) Accuracy As Per Iso 230-2 A) Positioning Accuracy For X,Y & Z Axes 0.012 Mm B) Repeatability For X,Y & Z Axes ±0.007 Mm C) Geometrical Alignment Iso 10791-Part 1 D) Accuracy Of Finish Test Piece Iso 10791-Part 7 , 6) Cnc System A) Control System - Fanuc B) Motors & Drives Compatible With Cnc Controllers As Mentioned Above C) System Resolution 0.001 Mm D) Tool Number Display On Machine Operator Panel E) Machine Control Panel Feed Rate, Spindle Speed Override Knob F) Mpg (Manual Pulse Generator) On Machine Operator Panel G) Cnc Features Graphic Simulation, Programming Help, Tool Offsets Mdi, Absolute/Incremental Positioning, Pitch Error Compensation , 7) Coolant/Lubrication A) Coolant Tank Capacity 100 Or Higher Litres B) Coolant Pump Motor 0.37 Kw C) Coolant Pump Output 20 Or Higher L Pm D) Lubrication Type Automatic Centralized Lubrication E) Lubrication Tank Capacity 3 Or Higher Liters , 8) Air Compressor For Tool Unclamp A) Compressor Type Screw Type With Dryer, Filter & Air Receiver B) Tank Capacity 200 Or Higher Liters C) Air Flow 10 Or Higher Cfm D) Pressure 7 Max. Bar , 9) Power Source A) Mains Supply (± 10 %) 415 V, 3 Ph., 50Hz B) Total Connected Load Requirement Approx. 15 Kva , 10) Standard Equipment A) Voltage Stabilizer 15 Kva B) Air Conditioning Unit For Electrical Cabinet As Required C) Backup Cd For Plc Ladder Logic 1 No. D) Machine Lightning 1 No. E) Levelling Pads And Jacking Screws 4 Nos. F) Operation Manual 1 No. G) Maintenance Manual 1 No. H) Installation Kit 1 No. I) Maintenance Tool Kit 1 No. J) 6 Rack Tool Trolley (Size 25X22X45) With Lock 1 No. H) Machine Guarding With Safety Compliance 1 No. , 11) Makes Of Critical Components A) Lm Guide Ways - Hiwin/Thk/Pmi/Star B) Ball Screws - Hiwin/Thk/Tsubaki/Pmi/Star/Hmt/Nsk C) Spindle Bearings - Rhp/Nsk/Fag/Skf/Nrb D) Atc - Pragati/Gifu E) Panel Ac - Werner Finley/Rittal/Lextecnoid F) Stabilizer - Neel/Se Rvomax/Consul/Farmax G) Lubrication - Cenlube/Dropco H) Coolant Pump - Rajamane/Gru Ndfos I) Cutting Tools And Holders - Sandvik/Taegutec/Ken Nametal/Seco/Mitsubishi J) Air Compressor (Capacity: 6 Kg/Cm2 - 300 Godrej/Elgi/Kaeser/Atlascopco L Pm Min.) , 12) Cutting Tools & Tool Holders (For Bt30 As Per Machine Supplied) A. Face Mill 45 Degree 63 Mm. Insert Type - 4 No. Suitable Inserts - 15 No. B. Face Mill Square Shoulder 50 Mm. Insert Type - 4No. Suitable Inserts - 15 No. C. Twist Drill Hss Straight Shank 6, 6.7, 8.5, 9.7 - 4 No. D. Spot Drill Carbide, Dia. 8 Mm X 90° - 4 No. Suitable Inserts - 60 No. E. Drill Insert Type - 16 Mm - 4 No. Suitable Inserts - 30 No. F. Solid Carbide Twist Drill Straight Shank - 8 Mm - 4 No. G. Solid Carbide End Mill Straight Shank - 10, 12 Mm Dia. - 4 No. H. End Mill Insert Type Straight Shank - 16 Mm Dia. - 4 No. Suitable Inserts - 30 No. I. Machine Taps Hss - M8, M10 - 4 No. J. Solid Carbide Reamer Straight Shank - 10 Mm - 4 No. K. Finish Boring Bar Dia. 20 To 25 Mm- 3 No. Suitable Inserts - 30 No L. Holder For Face Mills (Adapter) - 4 No. M. Collets For Above Drills, Reamers, End Mills - 02 Sets N. Collet Holder Suitable For Collets - 4 No. O. Side Lock Holder For 16 Mm Insert Drill - 2 No. P. Machine Vice 0-150 Mm Range - Mechanical Type - 1 No. Q. C Spanner For Tightening Tools In Holder - 2 No. R. Magnetic Dial Stand - 2 No. S. Mallet - 02 No. T. Tap Wrench - 2 No. U. Hands Tools Set ( Spanners, Allen Keys, Etc.,) - 1 Box V. T Nuts, Strap Clamps, Clamping Nuts And Studs - 2 Set
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