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Tender for Supply, Installation,Testing And Commissioning Of Cattle/Poultry Feed Mill Plant 1 Tph , Supply, Installation,Testing And Commissioning Of Cattle/Poultry Feed Mill Plant 1 Tph , Bucket Elevator - I- Capacity: Minimum 1.5 Tph Suitable For Continuous Feeding Of Raw Material Lift Height: Minimum 12 Ft (3.6 M) Motor: Minimum 2 Hp, 960 Rpm Bucket: Ms/Hdpe, Minimum 2-3 Liter Belt Width: Minimum 150-200 Mm Casing: Minimum 2 Mm Ms Sheet Bearings: Ucp 207 Or Equivalent Belt Tensioning Arrangement: Yes Belt Tracking Arrangement: Yes Inspection/Cleaning Doors: Yes Safety Guards: Yes Feed Hopper And Discharge Chute: Included , Feed Grinder- Capacity: Minimum 1.0 Tph Motor: 15 Hp Suitable For Cattle & Poultry Feed Raw Materials Screen Perforation: 2.5-4 Mm Interchangeable Screens Screen Replacement: Easy Removable Rotor: Heavy-Duty Balanced Rotor Hammers: Hardened Alloy Steel, Replaceable Minimum 4-Row / Suitable Hammer Arrangement Feed Inlet: Suitable For Continuous Feeding Magnet At Feed Inlet: Recommended / Preferably Included Dust Outlet/Aspiration Provision Ms Heavy-Duty Construction Safety Guard And Emergency Stop , Bucket Elevator - Ii- Capacity: Minimum 1.5 Tph Lift Height: Minimum 16 Ft / 4.8 M Motor: 2 Hp, 960 Rpm Bucket: Ms/Hdpe Bucket Capacity: 2-3 Liter Approximately Casing: 2 Mm Ms Belt Width: 150-200 Mm Bearings: Ucp 207 Or Equivalent Adjustable Belt Tension Inspection Doors Safety Guards Suitable Inlet/Outlet Chutes , Storage Bin Above Mixer- Capacity: Minimum 1.5 Tph Lift Height: Minimum 16 Ft / 4.8 M Motor: 2 Hp, 960 Rpm Bucket: Ms/Hdpe Bucket Capacity: 2-3 Litre Approximately Casing: 2 Mm Ms Belt Width: 150-200 Mm Bearings: Ucp 207 Or Equivalent Adjustable Belt Tension Inspection Doors Safety Guards Suitable Inlet/Outlet Chutes , Feed Mixer- Batch Capacity: Minimum 500 Kg/Batch Throughput: Minimum 1 Tph Motor: 10 Hp Type: Horizontal Paddle/Ribbon Mixer Side Plate: 5 Mm Minimum Bottom Plate: 5-6 Mm Shaft: Heavy-Duty Ms/En-Series Paddle: Replaceable Type Mixing Uniformity: Cv =10% Discharge Door: Rack & Pinion / Pneumatic/Hydraulic Door: Full-Width Discharge Mixing Time: 3-6 Minutes/Batch, Adjustable Inspection Door: Yes Safety Guard: Yes , Storage Bin- Capacity: Minimum 1 Ton Or 500 Kg/Batch , Paddle Conveyor- Capacity: Minimum 1.5 Tph Motor: 2 Hp Geared Motor Output Speed: Approximately 40 Rpm Length: 3-5 M Or As Per Layout Trough: Ms Fabricated Thickness: 3 Mm Minimum Inlet/Outlet: Suitable For Continuous Feed Safety Cover: Full Length Bearings: Heavy-Duty Inspection/Cleaning Openings: Provided , Bucket Elevator - Iii- Capacity: Minimum 1.5 Tph Height: Minimum 12 Ft Motor: 2 Hp, 960 Rpm Belt Width: 150-200 Mm Buckets: 2-3 Liter Hdpe/Ms Casing: 2 Mm Ms Bearings: Ucp207 Or Equivalent Belt Tensioning Inspection Doors Safety Guards Suitable Discharge Chute , Ring Die Pallet Mill- Capacity: Minimum 800 Kg/Hr To 1 Tph Main Motor: 60 Hp Type: Heavy-Duty Ring Die Pellet Mill Die Hole Diameter: 4 Mm Interchangeable Ring Die Roller: Heavy-Duty Alloy Steel Main Shaft: Heavy-Duty Pellet Cutter: Adjustable Feed Control: Adjustable Steam Conditioner: Included Conditioner Motor: 2 Hp Geared Motor Conditioner: Ss/Ms Suitable Construction Steam Inlet With Control Valve Pressure Gauge Temperature Indication Safety Guards Lubrication System Main Drive: Suitable Gearbox/Direct Drive As Per Manufacturers Design Emergency Stop Suitable Foundation/Support Frame , Pellete Cooler- Capacity: Minimum 1 Tph Type: Counter-Flow Cooling Cooling Capacity: 1 Tph Blower: Suitable Capacity Air Lock/Rotary Valve: Included Cooling Fan: Included Temperature Control: Yes Discharge Temperature: Not More Than Ambient + 5-10°C, Subject To Operating Conditions Cooling Chamber: Ms Fabricated Automatic Level Control: Preferred Inspection Door: Yes Dust Collection Connection: Yes Suitable Discharge Arrangement , Inclined Bucket Elevator / Belt Elevator- Capacity: Minimum 1.5 Tph Length: 4-6 M, As Per Layout Inclination: 20-35° Approximately Belt Width: 300-400 Mm Motor: 2 Hp Geared Motor Belt: Heavy-Duty Pvc/Pu Side Guards Adjustable Discharge Height Suitable For Cooled Pellets , Storage Bin Above Vibro Screen- Capacity: Minimum 500 Kg Ms Sheet: 3 Mm Conical/Angled Bottom Slide Gate Inspection Hatch Level Indicator Support Structure , Vibro Screen- Capacity: Minimum 1 Tph Motor: 2 Hp Type: Vibratory Screening Machine Screen Decks: Minimum 2 Screen Perforation: Crop/Feed Formulation Dependent; Interchangeable Screen Size: Approximately 600 × 1200 Mm To 750 × 1500 Mm Pellet Fines Separation Separate Good Pellet And Fines Outlet Screen Cleaning Arrangement Dust Outlet Ms Heavy-Duty Frame Safety Cover , Steam Boiler- Steam Generation Capacity: Minimum 250 Kg Steam/Hour Working Pressure: Approximately 7-10 Bar, As Required By Pellet Mill Fuel: As Per Approved Design Boiler: Appropriate Statutory Approved Design Safety Valve Pressure Gauge Water Level Indicator Low-Water Protection Steam Pressure Control Blow-Down Arrangement Insulation Chimney/Flue Feed Water Pump Suitable Piping Up To Pellet Mill Steam Trap Pressure Reducing/Control Valve All Necessary Valves And Fittings , Ms Structure - 3.4 Mt- Ms Structural Steel: Approximately 3.4 Mt Single-Floor Structure Suitable For Complete Machinery Load Minimum Design Load As Per Structural Design Staircase Handrails Platforms Walkways Machine Support Anchor Bolts Base Plates Bracing Anti-Corrosion Painting Structural Stability Certificate/Design Suitable Vibration Resistance , Electrical Panel Board- Complete Electrical System Shall Be Supplied On Turnkey Basis. Main Electrical Panel The Panel Shall Include: - Mcc - Plain Cement Concrete As Required - Plc Panel - Vfds - Motor Starters - Contactors - Overload Relays - Mccbs/Acbs - Short-Circuit Protection - Phase Protection - Emergency Stop Circuit - Indicating Lamps - Control Transformers - Energy Metering All Panels Shall Be Suitably Designed For Industrial Flour-Mill Conditions. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training- Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided. The Suppliers Scope Shall Include: - Mechanical Erection. - Electrical Installation Guidance. - Plc Commissioning. - Instrumentation Commissioning. - Trial Runs. - Performance Testing. - Operator Training. - Maintenance Training. The Supplier Shall Provide Adequate Qualified Engineers During Installation And Commissioning. Note: The Complete Integrated Cattle/Poultry Feed Mill Plant Shall Be Capable Of Processing Minimum 1.0 Mt/Hour Continuously Under Normal Operating Conditions. Individual Machines Shall Be Suitably Rated To Ensure Uninterrupted Operation At The Guaranteed Plant Capacity.
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