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Tender for Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 Tph , Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 Tph , Bucket Elevators- Capacity: Minimum 2 Tph Qty: 3 Nos. Lift Height: Minimum 12 Ft / 3.6 M Bucket: 1.5-2.5 Litre Food-Grade Hdpe/Pp Belt Width: 150-200 Mm Belt: Heavy-Duty Endless Belt Motor: Minimum 1.5 Hp Vfd: Yes Feed Hopper: Minimum 150-200 Kg Head/Boot: Ms Fabricated Belt Tensioning: Adjustable Belt Tracking: Provided Inspection/Cleaning Doors: Provided Safety Guards: Provided , Pre-Cleaner- Capacity: Minimum 2 Tph Screens: Minimum 2-3 Decks Approx. Screen Size: 750 × 1500 Mm Or Equivalent Screen Cleaning: Ball/Brush Type Screen Material: Ms/Ss Perforated Sheet Screen Change: Easily Removable Aspiration: Adjustable Air Suction Feed Control: Adjustable Motor: Minimum 3 Hp Approx. Machine Dimensions: 1800-2500 × 1000-1500 × 1800-2200 Mm, Or Equivalent Separate Outlets For Heavy/Light Impurities , Vibro Destoner 2Tph- Capacity: Minimum 2 Tph Deck Size: Approximately 900 × 1500 To 1000 × 1800 Mm Air Adjustment: Variable Feed Rate Control: Yes Vibration Adjustment: Yes Separate Stone Outlet: Yes Dust Aspiration: Yes Motor: 5 Hp Minimum Machine Construction: Ms Heavy-Duty Product-Contact Area: Ss304 Wherever Applicable , Magnetic Separator- Type: Magnetic Separator / Magnetic Drum Capacity: Minimum 2 Tph Magnetic Intensity: Suitable For Ferrous Contamination Removal Contact Parts: Ss304 Magnet: Permanent High-Intensity Magnet Width: 300-500 Mm Approximately Separate Cleaning Arrangement Motor: 2 Hp Only If Motorized Type , Gravity Seperator- Capacity: Minimum 1.5 Tph Type: Pneumatic/Air-Assisted Gravity Separator Fan: 5 Fan / Blower Arrangement Deck: Vibratory Inclined Deck Deck Size: Approximately 1000 × 2000 Mm To 1200 × 2500 Mm Airflow: Adjustable Deck Inclination: Adjustable Feed Rate: Adjustable Separate Outlets: Minimum 3-4 Heavy/Light Fraction Separation Motor: 7.5 Hp + 1 Hp Dust Collection/Aspiration: Provided Cleaning Arrangement: Provided , Fine Grader- Capacity: Minimum 1.5 Tph Type: Vibratory / Rotary Screen Grader Screen Decks: Minimum 3 Screen Size: 750 × 1500 Mm Approximately Or Equivalent Interchangeable Screens: Yes Screen Cleaning: Ball/Brush Arrangement Number Of Grades: Minimum 3 + Undersize Separate Discharge Outlets Adjustable Feed Motor: 3 Hp Minimum Easy Screen Replacement Ss304 Product-Contact Components Wherever Applicable , Aspirator- Type: Multi-Stage Aspiration System Capacity: Minimum 1.5-2 Tph Qty: 4 Nos. Blower: 3-5 Hp Each / As Per Manufacturers Design Adjustable Airflow Air Damper: Yes Aspiration Chamber: Ms/Ss Dust Outlet: Cyclone/Bag Filter Arrangement Ducting: Ms/Gi Separate Heavy/Light Material Outlet Inspection Door: Yes , Storage Bins- Capacity: Minimum 5 Mt Each Qty: 2 Nos. Material: Ms Fabricated / Food-Grade Lining Where Required Approx. Dimensions: 2000 × 2000 × 1800-2200 Mm, Or Equivalent Bottom: Conical/Angled Discharge Outlet: Minimum 200-300 Mm Slide Gate: Provided Level Indicator: High/Low Level Indication Inspection Hatch Dust-Tight Construction Support Structure , Electrical Panel Board- Complete Electrical System Shall Be Supplied On Turnkey Basis. Main Electrical Panel The Panel Shall Include: - Mcc - Plain Cement Concrete As Required - Plc Panel - Vfds - Motor Starters - Contactors - Overload Relays - Mccbs/Acbs - Short-Circuit Protection - Phase Protection - Emergency Stop Circuit - Indicating Lamps - Control Transformers - Energy Metering All Panels Shall Be Suitably Designed For Industrial Flour-Mill Conditions. , Structural Steel, Platforms, Supporting Structure & Material- The Supplier Shall Provide, Wherever Applicable: - Structural Supports. - Platforms. - Walkways. - Staircases. - Handrails. - Machine Foundations/Anchor Details. - Chutes. - Hoppers. - Guards. - Maintenance Platforms. Structural Design Shall Be Suitable For The Complete Installed Machinery Load And Vibration. , Complete Electric Motors- All Motors Shall: - Be Of Reputed Make. - Be Suitable For Continuous Industrial Duty. - Be Properly Rated For The Connected Machinery. - Have Adequate Overload Protection. - Be Energy-Efficient And Suitable For 3-Phase Operation. - Have Suitable Rpm As Per Machinery Requirement. - Be Supplied With Motor Mounting Arrangement And Necessary Accessories. - Three-Phase. - Suitable For Continuous Industrial Duty. - Energy-Efficient. - Tefc Construction. - Suitable For 415 V, 50 Hz Supply. - Appropriate Ip Protection. - Properly Selected For Actual Operating Load. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training- Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided. The Suppliers Scope Shall Include: - Mechanical Erection. - Electrical Installation Guidance. - Plc Commissioning. - Instrumentation Commissioning. - Trial Runs. - Performance Testing. - Operator Training. - Maintenance Training. The Supplier Shall Provide Adequate Qualified Engineers During Installation And Commissioning. Note: The Complete Integrated Cleaning And Grading Plant Shall Be Capable Of Processing Minimum 1.5 Mt/Hour Continuously Under Normal Operating Conditions For The Specified Crop. Individual Machines Shall Be Suitably Rated To Ensure Uninterrupted Operation At The Guaranteed Plant Capacity.
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