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Tender for Supply Of Supply, Installation, Testing And Commissioning Of Fully Automatic Modern Wheat Flour Mill Atta/Maida/Rawa Mill 2 Tph , Supply, Installation, Testing & Commissioning Of Fully Automatic Modern Wheat Flour Mill Atta/Maida/Rawa Mill 2 Tph As Minimum Specifications Mentioned In Bid Document , Wheat Intake Hopper- • Heavy-Duty Fabricated Construction; • Suitable Capacity For Continuous 2 Tph Feeding; • Flow-Control Provision; Safety Grid; • Dust-Extraction Connection; Suitable Chute And Access For Cleaning. , Drum Sieves/Reel Machines Pre-Cleaner- • Minimum Capacity 2 Tph; • Removal Of Large/Small Impurities, Stones, Straw, Dust And Foreign Materials; • Interchangeable Screens; • Suitable Aspiration; Easy Cleaning. , Magnetic Separator- • High-Intensity Permanent Magnet Arrangement; • Food-Contact-Compatible Construction; Easy Cleaning; • Effective Removal Of Ferrous Particles; • Capacity Suitable For 2 Tph Or Higher. , Pneumatic Aspirator- • Capacity Suitable For 2 Tph; • Effective Removal Of Dust, Husk, Chaff, Straw And Light Impurities; • Centrifugal Fan And Ducting; Adjustable Air Flow. , Destoner- • High-Efficiency Wheat Destoner; • Minimum 2 Tph; • Effective Separation Of Stones/Heavy Impurities; • Adjustable Air Flow And Deck Inclination; • Aspiration; • Dust-Free Operation; • Heavy-Duty Construction; • Easy Maintenance , Wheat Scourer / Brush Machine- • Suitable For Removal Of Surface Dust, Dirt, Loose Bran And Adhering Impurities; • Aspiration And Dust Collection; • Continuous-Duty Construction. , Wheat Grader- • Vibro/Rotary Grader As Applicable; Suitable Screens; • Adjustable Feed; Aspiration; • Easy-Cleaning Arrangement; • Suitable For Size/Quality Grading Of Wheat. , Automatic Wheat Dampening System- • Automatic Water Dosing; Flow Meter; • Water Pump; • Spray/Nozzle Arrangement; • Online Moisture Monitoring/Control Where Applicable; • Plc-Controlled Water Addition; • Uniform Mixing; • Adjustable According To Wheat Moisture. , Tempering Bins- • Food-Grade Bins With Level Sensors/Indicators And Automatic Flow Control; • Bidder Shall State Number Of Bins, Individual Capacity, Total Usable Capacity And Minimum/Maximum Tempering Time; • Design Shall Ensure Uniform Moisture Distribution. , Roller Mills- • Heavy-Duty Continuous-Duty Roller Mills Suitable For Wheat Milling; 12 Nos.; • Independent Feed Control; • Adjustable Grinding Gap; • Differential Roll Speed; • Suitable Roll Diameter/Length; • Controlled Roll Engagement; • Overload Protection; • Temperature Monitoring Where Applicable; • Food-Grade Contact Surfaces And Safety Guards. • Supplier Shall State Roll Dimensions, Individual Capacity And Motor Rating. , Vibro Purifiers- • High-Efficiency Separation Of Semolina/Endosperm From Bran; Controlled Aspiration; • Adjustable Air Flow; • Multiple Decks As Required; • Easy Cleaning; Low Product Loss; • Food-Grade Construction. , Plan Sifter- • Centralized/High-Efficiency Plan Sifter Suitable For Minimum 2 Tph Wheat Input; • Multiple Compartments/Passages; • Adequate Sieve Area; Food-Grade Sieve Frames; • Easy Sieve Replacement; • Dust-Tight Construction; • Inspection Doors; • Suitable Product Distribution; • Provision For Atta/Maida/Rava Grades. , Bran Finisher & Bran Handling- • Bran Finishing Machine Where Required; • Bran Conveyor/Pneumatic Transport; • Bran Collection Hopper; • Storage Outlet; • Separate Discharge; • Minimum Flour Contamination. , Pneumatic Conveying System- • Complete System Wherever Required, Including Rotary Valves/Air Locks, Centrifugal Fans, Cyclones/Filters, Ducting, Flexible Connections, Product Separators And Dust Collection; • Optimized Air Consumption And Minimum Product Breakage. , Centralized Dust Collection System- • Pulse-Jet Bag Filters; • Suction Fans; • Ducting; • Rotary Air Locks; • Dust Bins; • Differential Pressure Monitoring; • Automatic Filter Cleaning; Minimum Dust Leakage And Clean Working Environment. , Elevators/Conveyors- • Complete Conveying System For Atta, Maida, Rava/Suji And Bran; • Screw/Pneumatic Conveyors And Bucket Elevators As Required; • Food-Grade Buckets; • Suitable Belt/Chain; • Tensioning; • Speed Monitoring; • Zero-Speed Switch; • Bearing Protection; • Guards And Inspection Covers. • Minimum: Bucket/Belt Elevators 6 Nos., Screw Conveyor 1 No., Chain Conveyor 1 No. , Finished Product Storage Bins- • Separate Food-Grade Storage Bins For Atta, Maida, Rava/Suji And Bran; • Bidder Shall Clearly State Gross And Usable Capacity Of Each Bin; • Level Sensors, Slide Gates, Rotary Valves And Suitable Discharge Arrangements. , Automatic Blending System- • Controlled Dosing, Proper Mixing, Uniform Distribution And Separate Recipe Settings For Different Products; • Food-Grade Product-Contact Parts. , Electrical Panels & Power Distribution- • Complete Electrical System On Turnkey Basis: Pcc/Mcc As Applicable, Plc Panel, Vfds, Motor Starters, Contactors, Overload Relays, Mccbs/Acbs, Short-Circuit And Phase Protection, Emergency-Stop Circuit, Indicating Lamps, Control Transformers And Energy Metering; Industrial Flour-Mill Suitable Enclosure/Protection. , Plc/Hmi Automation- • Entire Plant Fully Automatic And Plc Controlled; • Touch-Screen Hmi; • Automatic Start/Stop Sequence; • Machine Interlocking; • Motor Status; • Alarms; • Fault History; • Emergency Stop; • Level Monitoring; • Feed-Rate Control; • Dampening Control; • Product Routing; • Vfd Control; • Production Monitoring. • Hmi To Display On/Off Status, Motor Current, Faults, Hopper/Bin Levels, Feed Rate, Water Addition, Production Parameters And Running Hours. , Automatic Form-Fill-Seal Packing Machine- • Automatic Weighing, Filling, Bag Clamping, Sealing/Stitching, Batch Coding, Conveyor And Check Weighing As Applicable. • Packing Range: 500 G, 1 Kg, 5 Kg, 10 Kg, 25 Kg And 50 Kg. Bidder Shall State Packing Speed, Weighing Accuracy, Bag Type And Sealing System. , Structural Steel & Platforms- Structural Supports, Platforms, Walkways, Staircases, Handrails, Machine Foundations/Anchor Details, Chutes, Hoppers, Guards And Maintenance Platforms; Designed For Complete Installed Load And Vibration. , Complete Electric Motors- • Reputed Make; • Continuous Industrial Duty; • Properly Rated For Actual Load; • Energy Efficient; • Three-Phase; • Tefc; 415 V, 50 Hz; • Appropriate Ip Protection; • Suitable Rpm; • Mounting And Accessories; • Overload Protection , Fork Lift- • Load Capacity: Minimum 2000 Kg To 2500 Kg (Handles Loaded Pallets And Heavy Raw Material Bags With Safety Margin). • Power Type: Electric (Lithium-Ion Or Lead-Acid) • Lift Height: Standard Duplex 3-Meter Mast Fits Normal Warehouse Stacking And Truck Loading. • Attachments: Standard Forks; Optional Bale/Bag Clamp Or Side Shifter For Stable Bag Handling. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided. The Suppliers Scope Shall Include: - Mechanical Erection. - Electrical Installation Guidance. - Plc Commissioning. - Instrumentation Commissioning. - Trial Runs. - Performance Testing. - Operator Training. - Maintenance Training. The Supplier Shall Provide Adequate Qualified Engineers During Installation And Commissioning.
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