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Tender for Supply, Installation, Testing & Commissioning Of Fully Automatic Seed Processing Unit (4 Tph) & Forklift, & Without Color Sortex , Supply, Installation, Testing & Commissioning Of Fully Automatic Seed Processing Unit (4 Tph) & Forklift, & Without Color Sortex As Per Details Given In Bid Document , Vertical Bucket Elevator - Feed To Fine Cleaner / Grader- - Capacity: Minimum 4 Tph. - Type: Vertical Bucket Elevator, Centrifugal/Self-Cleaning Type. - Suitable For Handling Seeds/Grains With Minimum Breakage And Damage. - Bucket Material: Food-Grade Pvc / Nylon / Equivalent. - Bucket Size: Approximately 6 Or Suitable For 4 Tph Capacity. - Belt: Food-Grade Synthetic/Rubberized Belt, Suitable For Seed Handling. - Belt Speed: Not More Than 1.0 M/Sec. - Head Casing: Minimum 2.0 Mm Ms Sheet. - Boot Casing: Minimum 2.0 Mm Ms Sheet. - Leg Casing: Minimum 1.6 Mm Ms Sheet. - Head And Boot Pulley Shall Be Suitably Crowned/Finger Type To Prevent Belt Slippage And Seed Damage. - Boot Section Shall Have Belt Tensioning Arrangement And Cleaning/Access Doors On Both Sides. - Suitable Spacers Shall Be Provided Between Buckets To Prevent Interference And Seed Damage. - Discharge Spout Shall Be Provided. - Drive: Suitable Geared Motor, Approximately 1.5 Hp, 3 Phase, 415 V, 50 Hz Or Suitable As Per Manufacturers Design. - Bearings: Ntn / Skf / Fag / Fyh Or Equivalent. - All Sheet Metal Components Shall Preferably Be Cnc Fabricated/Punched For Dimensional Accuracy. - Suitable Inspection And Maintenance Arrangement Shall Be Provided. , Fine Cleaner / Seed Grader- - Capacity: Minimum 4 Tph. - Type: Fine Cleaner / Air Screen Grader Suitable For Seed Cleaning And Size Grading. - Suitable For Removal Of Dust, Light Impurities, Broken Seeds, Oversize/Undersize Material And Other Foreign Matter. - Screening System Shall Consist Of Multiple Interchangeable Screens/Sieves Suitable For Different Crops. - Minimum 3 Screening Decks / Suitable Multi-Screen Arrangement. - Screens Shall Be Easily Removable And Replaceable. - Screen Cleaning System: Rubber Ball / Suitable Automatic Screen-Cleaning Arrangement. - Suitable Aspiration/Blower System Shall Be Provided For Removal Of Light Impurities. - Air Volume: Approximately 4500 Cfm Or Suitable For 4 Tph Operation. - Blower Motor: Approximately 7.5 Hp. - Grader/Deck Motor: Approximately 2 Hp. - Total Connected Power: Approximately 9.5 Hp Or As Per Manufacturers Proven Design. - Feed Hopper With Regulated Feeding Arrangement Shall Be Provided. - Separate Outlets/Chutes Shall Be Provided For Good Seed, Oversize, Undersize And Waste/Light Impurities. - Dust Outlet/Dust Collection Arrangement Shall Be Provided. - Suitable Inspection Windows Shall Be Provided. - Minimum One Complete Set Of Suitable Screens For The Intended Crop Shall Be Supplied Along With The Machine. - Foundation/Supporting Frame Shall Be Included. - Bearings: Ntn / Skf / Fag / Fyh Or Equivalent. - Construction: Heavy-Duty Ms Structure With Suitable Sheet-Metal Body. - The Machine Shall Be Suitable For Continuous Operation At 4 Tph. , Vertical Bucket Elevator - Feed To Gravity Separator- - Capacity: Minimum 4 Tph. - Type: Vertical Bucket Elevator, Centrifugal/Self-Cleaning Type. - Bucket: Food-Grade Pvc / Nylon. - Belt: Food-Grade Synthetic/Rubberized Belt. - Belt Speed: Not More Than 1.0 M/Sec. - Head Casing: Minimum 2.0 Mm Ms Sheet. - Boot Casing: Minimum 2.0 Mm Ms Sheet. - Leg Casing: Minimum 1.6 Mm Ms Sheet. - Suitable Belt Tensioning Arrangement. - Cleaning/Access Doors At Boot Section. - Head And Boot Pulley Shall Be Suitably Designed To Minimize Seed Damage. - Drive: Suitable Geared Motor, Approximately 1.5-2 Hp, 3 Phase, 415 V, 50 Hz. - Bearings: Ntn / Skf / Fag / Fyh Or Equivalent. - Suitable Discharge Spout, Support Structure And Maintenance Arrangement Shall Be Provided. , Gravity Separator- - Capacity: Minimum 4 Tph. - Type: Gravity Separator For Separation Based On Specific Gravity. - Suitable For Separation Of Stones, Immature Seeds, Light Seeds, Foreign Matter And Other Impurities. - Deck: Heavy-Duty Rectangular Type, Suitable For Continuous Seed Processing. - Approximate Deck Size: 3000-3050 Mm × 1200-1220 Mm Or Suitable For 4 Tph Capacity. - Number Of Fans: Minimum 7 Nos. Or Equivalent Air Distribution System. - Individual Air-Flow Adjustment Shall Be Provided. - Deck Inclination Shall Be Adjustable In Longitudinal And Transverse Directions. - Feed Rate Shall Be Adjustable. - Suitable Adjustment Arrangement Shall Be Provided For Good Seed, Middling And Rejection Outlets. - Blower/Fan Motor: Approximately 10 Hp. - Deck Drive Motor: Approximately 1.5 Hp. - Suitable Vfd/Control Arrangement Shall Be Provided For Blower/Air-Flow Control. - Dynamically Balanced Fan Assembly Shall Be Provided. - Deck Shall Be Made Of Suitable Heavy-Duty Material With Adequate Wear Resistance. - Suitable Outlet Chutes For Good Seed, Middling And Rejected Material. - Ms Heavy-Duty Structural Frame. - Bearings: Ntn / Skf / Fag / Equivalent. - Suitable Protective Guards For Moving Parts Shall Be Provided. , Magnetic Destoner- - Capacity: Minimum 4 Tph. - Type: Magnetic Destoner / Magnetic Roller Type Suitable For Removal Of Magnetic/Soil-Related Impurities And Ferrous Contaminants From Seeds. - Heavy-Duty Ms Body And Supporting Frame. - Suitable Magnetic Roller Arrangement Shall Be Provided. - Permanent Magnetic System Of Suitable High-Intensity Grade. - Magnetic Intensity Shall Be Suitable For Effective Removal Of Ferrous/Magnetic Impurities From The Seed Stream. - Approximate Magnetic Roller Surface Intensity: 1300-1400 Gauss Or Higher, As Applicable To The Proposed Design. - Ss Shaft / Suitable Corrosion-Resistant Shaft For Magnetic Roller. - Non-Magnetic Roller Shall Be Provided Wherever Applicable. - Suitable Feeding Hopper And Controlled Feeding Arrangement. - Vibrating Feeder, Where Applicable, With Approximately 0.5 Hp Motor. - Geared Drive: Approximately 1 Hp Or As Required By Manufacturers Design. - Belt: Food-Grade/Rubberized Belt Suitable For Seed Handling. - Suitable Dust Cover And Outlet Chutes. - Bearings: Skf / Ntn / Fag / Equivalent. - All Exposed Moving Parts Shall Be Guarded. , Vertical Bucket Elevator - Feed To Storage Bin- - Capacity: Minimum 4 Tph. - Type: Vertical Bucket Elevator, Centrifugal Discharge/Self-Cleaning Type. - Bucket: Food-Grade Pvc / Nylon. - Belt: Food-Grade Synthetic/Rubberized Belt. - Belt Speed: Not More Than 1.0 M/Sec. - Head Casing: Minimum 2.0 Mm Ms Sheet. - Boot Casing: Minimum 2.0 Mm Ms Sheet. - Leg Casing: Minimum 1.6 Mm Ms Sheet. - Suitable Belt Tensioning And Cleaning Arrangement. - Drive: Suitable Geared Motor, Approximately 1.5-2 Hp, 3 Phase, 415 V, 50 Hz. - Suitable Discharge Spout To Storage Bin. - Bearings: Ntn / Skf / Fag / Fyh Or Equivalent. - Suitable Inspection And Maintenance Arrangement. , Seed Storage Bin- - Type: Seed Storage/Holding Bin Suitable For Receiving Cleaned And Graded Seed From The Processing Line. - Effective Capacity: Minimum 4 Mt Or Suitable For Continuous Operation Of The 4 Tph Plant. - Material: Ms/Gi Sheet Of Suitable Thickness. - Construction Shall Be Robust And Suitable For Seed/Grain Storage. - Internal Surfaces Shall Be Smooth To Facilitate Free Flow Of Seeds. - Suitable Inlet, Outlet And Inspection Arrangement Shall Be Provided. - Outlet Shall Be Provided With Suitable Slide Gate / Flow Control Valve. - Suitable Support Structure Shall Be Provided. - The Bin Shall Be Designed To Avoid Bridging And Uncontrolled Discharge. - Suitable Access/Inspection Arrangement Shall Be Provided. - All Product-Contact Surfaces Shall Be Clean, Smooth And Free From Contamination. , Electrical Control Panel- - Suitable Centralized Electrical Control Panel For Complete Automatic Operation Of The Seed Processing Line. - Panel Shall Control All Major Motors, Elevators, Cleaners, Blowers, Gravity Separator And Magnetic Destoner. - Suitable Mccb/Mcb, Contactors, Overload Relays, Control Fuses And Protection Devices Shall Be Provided. - Individual Start/Stop Control Shall Be Provided For Each Major Machine. - Emergency Stop Arrangement Shall Be Provided At Suitable Locations. - Suitable Vfd Shall Be Provided Wherever Required For Variable-Speed/Air-Flow Control. - Motor Protection Against Overload, Short Circuit And Phase Failure Shall Be Provided. - Suitable Interlocking Arrangement Shall Be Provided To Prevent Improper Sequence Of Operation. - Control Panel Shall Be Housed In A Suitable Ms Powder-Coated Enclosure. - Panel Shall Be Suitably Labelled And All Cables/Wires Shall Be Ferruled. - Suitable Earthing Arrangement Shall Be Provided. - Incoming Power Supply: 415 V ±10%, 3 Phase, 50 Hz, Ac. - All Electrical Wiring, Interconnection Cables From Panel To Machinery And Necessary Cable Trays/Conduits Shall Be Included. - Electrical Components Shall Be Of Reputed Make Or Equivalent. , Electrical Motor- • All Motors Shall Be Reputed Make Or Equivalent, Ie2/Ie3 Efficiency Where Available, Suitable For Continuous Duty And 415 V, 3 Phase, 50 Hz. • No Arbitrary Over Sizing Shall Be Accepted. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training- Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided.
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