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Bids Are invited for Operation And Maintenance Of Effluent/Sewage Treatment Plant - Complete System; As Per Tender Spacification; Functional But Outside Amc And Warranty - Operating The Sewage Treatment Plant Comprising 15 Equipments (Pump + Blowers Etc.) At Stp In The Round The Clock Shift Including The Following Listed Activities (I) Removing & Disposing The Rags, Cotton Waste And Other Matter Covering The Bar Screen From Raw Sewage Inlet At Oil & Grease Tank (Ii) Removing & Disposing The Waste Matter From Aeration Tank And Mbr Tank (Iii) Removing & Stacking The Sludge Cakes From The Sludge Drying Beds And Filter Press. (Iv) Operation & Maintenance Of Sewage Lifting Stations. (V) Maintenance And Routine Checking Of All Equipments And Valves Of Stp Including Changing Gear Oil, Grease Gland Packing, Nut, Bolts, Leak Test Etc. And Cleaning Of Air Compressor Filters And Other Implants Of Stp With Necessary Tools And Tackles. All Inclusive As And When Required And As Directed By The Engineer In Charge..Note: (1) One Operation Means Operating The Sewage Treatment Plant In One Of The Round The Clock Shifts In A Day And One Pump Operator (Skilled) / One Unskilled Manpower Will Be Considered As One Operation Which Will Be Paid Under Respective Item(2) Pump Operator Should Have At Least 01 (One) Year Experience Of Pump Operation With Iti (Electrical) Qualification(3) Contractor Should Maintain Servicing Schedule Of All Equipment On Daily & Quarterly Basis.(4) In Each Round The Clock Shift Contractor Has To Provide 01 (One) Operator (Skilled Category) & 01 (One) Helper ( Unskilled Category) And 01 Helper ( Unskilled Category) In General Shift.(5) Contractor Shall Ensure To Maintain Sorrounding Inside Area Of Stp Neat And Clean (House Keeping, Gardening Etc) Including Cost Of Brooms, Cleaning Consumables, Required Toold & Tackels Etc. , Deployment Of One Operator (Skilled) , Deployment Of One Un-Skilled Manpower , Supply And Installation Of Required Compatible Sprares/Materials As Per Specifications For The Maintenance And Overhauling Of Existing Blowers (Ugrk-100 / 140 / 160) Compressor Installed At Stp (Kaps #3&4) Including Cost Of Transportation As And When Required As Directed By The Engineer In Charge. , Distance Bush , Lock Nut , Distance Ring , O-Ring , Oil Seal , Locking Washer , H.H. Bolt For Locking Washer , Spring Washer , Pressing Ring , H.H. Bolt For Pressing Ring , Intermediate Ring , Gear Wheel In Pair , Tensioning Elements , Pressure Flange , Allen Cap Screw For Gear Locking , Dowel Pin For Casing & Casing Cover A&B , Dowel Pin For Casing Cover-A & Outer Cover-A. , Hex Nut For Dowel Pin , Allen Cap Screw For Casing & Casing Cover , Oil Draining Plug , Breather , Oil Level Sight Glass , Gasket For Casing / Main Cover , Rotor In Pair , Pressing Bush, A&B , Piston Rings , Injection Ring, A&B , Spherical Roller Bearing , Deep Groove Ball Bearing , Angular Contact Ball Bearing , Splash Guard , Oil For Blower-Enklo-320 , Compressor Oil 220 , Grease Normal , Grease High Tempreture , A 34 V- Belt , B - 45 V-Belt , B - 49 V-Belt , Supply & Installation Of Required Compatible Sprares/Materials As Per Specifications For The Maintenance And Overhauling Of Existing Pumps (Sp 3L+, Sp-0M) Installed At Stp (Kaps #3&4) Including Cost Of Transportation As And When Required As Directed By The Engineer In Charge. , 1.0 Hp Sp-0M- Delivery Casing Ci , 1.0 Hp Sp-0M- Impeller , 1.0 Hp Sp-0M-Shaft Carbon Steel , 1.0 Hp Sp-0M-Mechanical Seal , 1.0 Hp Sp-0M-Mounting Casing Ci , 1.0 Hp Sp-0M-Paper Packing For Main , 1.0 Hp Sp-0M-Beraring De , 1.0 Hp Sp-0M-Gland , 1.0 Hp Sp-0M-Bearing For Motor , 1.0 Hp Sp-0- Key For Impeller , 1.0 Hp Sp-0- Nut For Impeller , 1.0 Hp Sp-0- Stud For Delivery , 1.0 Hp Sp-0- Stud For Mounting , 5.0 Hp Sp3l+ Delivery Casing Ci , 5.0 Sp3l+ Impeller , 5.0 Sp3l+Shaft Carbon Steel , 5.0 Sp3l+Mechanical Seal , 5.0 Sp3l+Mounting Casing Ci , 5.0 Sp3l+Paper Packing For Main , 5.0 Sp3l+Beraring De , 5.0 Sp3l+-Gland , 5.0 Sp3l+Bearing For Motor , 5.0 Sp3l+ Key For Impeller , 5.0 Sp3l+ Nut For Impeller , 5.0 Sp3l+ Stud For Delivery , 5.0 Sp3l+ Stud For Mounting , Rewinding Of Motors Of Following Categories/Capacity Installed At Stp So As To Achieve Design Speed And Parameters By Replacing Required Compatible Material/Spare With Fresh Material As Per Relevant Is And After Rewinding The Motor Shall Rotate As Per Design Speed And As Per Design Parameters. The Spare Parts Replaced Will Be Paid Under Relevant Item Including Cost Of Removing Of Motor, Transportation, Rewinding, Re-Fixing After Completion Of Rewinding Etc. Complete As Directed By The Engineer In Charge.Note :- Contractor Has To Inform And Take Prior Permission From Engineer In Charge Prior To Replace Any Spare /Material Etc. (If Require) While Rewinding Work. , 0.5 Hp , 1 Hp , 1.5 Hp , 2.0 Hp , 3 Hp , 5 Hp , 7.5 Hp , 10 Hp , 2 Hp (Submersible) , 3 Hp (Submersible) , 5 Hp (Submersible) , Supply, Transportation And Dosing Of Following Chemicals As Disinfectant Chemical Alongwith Test Certificates As Per Approved Rate To Get The Treated Water As Per Gpcb/Cpcb Stipulations. Note :- Treated Water Will Be Randomly Checked By Chemical Lab. Item Includes Bringing The Material At Site With Entry At Main Gate Preparing The Dosing Solution By Adding Clean Potable Water, Dosing At Approved Rate And Contractor Shall Bring Test Certificate Of Product Etc. Complete All As Approved By Engineer In Charge And As Per Manufacturers Speci?cation. , Cytric Acid Powder , Sodium Hypo Chloride (Naocl2)10 To 12 % - As Disinfectant , Supply, Installation And Commissioning Of Required Spares/Materials As Per Speci?cation, Including Transportation Of Following Spare/Material (I.E. Contactor , Mpcb, Plc Component) Etc. For Electric Panel Including ?xing In Existing Panel Of Stp And Lifting Station As And When Required As Directed By The Engineer In Charge. , Simocode 2.4 A - 25A , Mpcb 7 A - 10 A , Mpcb 2.0 , Mpcb 9A - 12.50 , Mpcb 2.2 A - 3.2 A , Mpcb 12.5 , Mpcb 3.2 , Contactor 12 , Contactor 7 , Contactor 25 , Cpu 1214C (14Di 24V Dc 10Do 24 Vdc 2Ai) Ps 24 V Dc , Digital In Put Sm1221 8Di , 24 Vdc , Analog In Put Sm 1231, 8Ai , Vfd 7.5 Hp , Vfd 1.5 Hp , Supply And Installation Of Required Compatible Sprares/Materials As Per Specifications For The Maintenance And Overhauling Of Existing 2 Hp And 3 Hp Submersible Pumps Installed At Stp (Kaps#3&4) Including Cost Of Transportation As And When Required As Directed By The Engineer In Charge. , Mechanical Seal For 2.0 Hp/3.0 Hp, Ca/Ce/Nbr Pumps For Jdsk 5-20/5-30 , Oil Seal J Series 2.0/3.0 Hp, Nbr For Jdsk 2 Hp/3Hp , O Ring Set J Series2.0/3.0 Hp, Nbr For Jdsk 5-20/5-30 , Shaft With Rotor J Series 2.0 Hp/3 Hp , Impeller For Jdsk 5-20/5-30 , Casing For Jds/ Jkd/Ja 2.0 Hp , Bearing J Series 2.0 /3.0 Hp , Supply And Installation Of Required Compatible Sprares/Materials As Per Specifications For The Maintenance And Overhauling Of Existing 5 Hp Submersible Pumps Installed At Stp (Kaps#3&4) Including Cost Of Transportation As And When Required As Directed By The Engineer In Charge. , Mechanical Seal 5.0 Hp, Ca/Ce/Nbr For Jdsk 5-50 , Oil Seal J Series 5.0 Hp, Nbr For Jdsk 5 Hp , O Ring Set J Series5.0 Hp, Nbr For Jdsk 5-50 , Shaft With Rotor J Series 5.0 Hp , Impeller For Jdsk 5-50 , Casing Jds/Jkd/Ja 5.0 Hp , Lubricating Oil , Suppiy And Installation Of Required Compatible Sprares/Materials As Per Specifications For The Maintenance And Overhauling Of Existing Screw Pumps Already Installed At Stp (Kaps#3&4) Including Cost Of Transportation As And When Required As Directed By The Engineer In Charge. , Stuffing Box Gasket-Nam Gasket , Gland - Cast Iron Is:210 , Stub Shaft Hcp- Stainless Steel Aisi 316 , Startor - Ms Sleeve Nitrile Black , Stud (Gland) Stainless Steal Aisi 316 , Punched Washer , Spring Washer , Taper Plug , Hex. Nut , Suppiy And Installation Of Required Compatible Sprares/Materials As Per Specifications For The Maintenance And Overhauling Of Existing Installed Semi Auto Type ?lter Press (Size 800Mm X 800Mm) Cylinder Capacity 20 Tons Stp (Kaps#3&4) Including Cost Of Transportation As And When Required As Directed By The Engineer In Charge. , Filter Cloth Set Of 13 Plates (410Rs. X 24Cloth ) , Hydrolic Oil-68 , Supplying Ph-Meter Handy, Digital Having Range 0-14 As Per Relevant Is And As Approved By Gpcb/Cpcb To Check The Quality Of Treated Water On Daily Basis Including Supplying Consumables If Required Through Out The Contract Period.Note: In The Event Of Lost, Not Functioning, Damaged. Contractor Has To Replace It With New One Without Any Extra Cost. , Supplying Tds- Meter Handy, Digital Having Range 0-1999 Ppm As Per Relevant Is And As Approved By Gpcb/Cpcb To Check The Quality Of Treated Water On Daily Basis Including Supplying Consumables If Required Through Out The Contract Period.Note: In The Event Of Lost, Not Functioning, Damaged. Contractor Has To Replace It With New One Without Any Extra Cost. , Supplying Chlorine Measuring Kit As Per Relevant Is And As Approved By Gpcb/Cpcb To Check The Quality Of Treated Water On Daily Basis Including Supplying Consumables If Required Through Out The Contract Period.Note: In The Event Of Lost, Not Functioning, Damaged. Contractor Has To Replace It With New One Without Any Extra Cost. , Maintenance And Calibration Of Existing Electro Magnetic Flow Meter 300 Fr-Tl-Tx-B Series Output 4-20 Madc, Isolated, Power Display-128X64 Graphical Lcd Display. , Jointing / Repairing Of Existing Laid Hdpe Pipe Of 4 To 6 Dia. As Per Standard Practice Item Includes Cost Of Joint Equipment (Heater), Required Tools And Tackles, Labours Etc.As And When Required As Directed By Engineer In Charge. , Supply, Transportation And Fitting Of Mbr Modules As Per Relevant Is And As Approved By Engineer In Charge, Including Supplying Consumables If Required Through Out The Contract Period As Directed By Engineer In Charge. , Cleaning Of Mbr Tank Including Dewatering And Doing Recovery Cleaning Of Mbr Cassettes / Membrane, When Tmp Is High At -0.42 Psi Including Cost Of Labour Charges, Tools, Tackles Etc. Complete All As Directed By Engineer In Charge. Chemical Required For Rc Cleaning Will Be Paid Under Relavent Items And Normalizing The All Stp And Restarting The Plant In Apprroved Manner As And When Required As Directed By Engineer In Charge.Note:1. Contractor Or His Representative Who Is Wellknown About The Procedure Must Present During Rc Cleaning.2. Recovery Cleaning Procedure Attached In Section-V. , Collection, Testing And Submitting Report On Monthly Basis Of Sewage Waste Water S Les Each From Inlet And Outlet Of 250 Kld Stp At Kaps#3&4 As Per Is : 3025 (Part-11) Latest Edition And From Nabl Approved Laboratory As Per The Gpcb/Cpcb Requirements For The Parameter Like (1) Ph (2) Tds (3) Tss (4) Oil & Grease (As Per Apha) (5) Bod (3 Days 27 Deg. Cent.) (6) Chemical Oxygen Demand Etc. And Submitting.(One S Le Either Inlet Or Outlet Will Be Considered As One Operation For Payment)
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