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Bids Are invited for Repair And Overhauling Service - Normal Refit Od Viraat Pontoons (I-V) O/L-26; Any Other Suitable Brand; No; Buyer Premises - Sow- Virat Pontoon - I001docking- Vessel To Be Docked In Both Versions. Note 1:- Firms Not To Quote View Docking, Undocking And Dock Blocks Preparation Will Be Done By Navy And The Job Is Required To Be Carried Out In Navy Premises , 002 Hull Cleaning Entire Under Water Area, Boot Top Area, Above Water Area, Weather Deck And Internal Tanks Hp Jet Clean Entire Under Water Area, Boot Top Area, Above Water Area, And Weather Deck (With A Pressure Not Exceeding 3000 Psi) And Remove The Mud / Marine Growth/Barnacles And Prepare For Hull Survey.Under Water - 135 Sqm Above Water - 35 Sqm Boot Top - 30 Sqmweather Deck - 125 Sqm , 003 Hull Survey Carry Out Visual And Hammer Survey In Accordance With No 01/15 Of Entire Under Water Area, Boot Top Area And Above Water Area And Weather Decks, All Stiffeners, Deck Fittings Including Lifting Hooks/Eyes And Manhole And Its Cover.Note: All Fittings I.E. Fenders And Thier Securing Arrangements Are To Be Removed To Facilitate Hull Survey. , 004 Utg Survey Utg Survey Of U/W Hull Including Boot Top Area, Above Water Area And Weater Deck. . , 005 Steel Renewals Quote For Steel Renewal At Various Locations As Per Survey Report. Note 1:- Quoted Repair Cost Shall Include Cost Of Both Sides Blasted And Primed Grade `A Quality Ship Building Steel For Shell And Is 2062 Grade `B Quality Steel For Non Structural Works, Renewal Of All Obstructions In Way Of Steel Renewals Including Minor Fittings With Their Foundations, Etc., As Indicated By Survey Team / Rmt, Proving Of The Weld Runs By Non-Destructive Tests And By Hose Test On Completion Of Welding, Pressure Testing And Proving Of Tanks Where Steel Renewal Undertaken Etc. , 005Cambering On Weather Deck/ Steel Renewalquote For Cambering On Weather Deck. Firm Required To Undertake Cambering On Entire Weather Deck View Accumulation Of Water On Weather Deck. , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (A) Approx Size 25X25 Mm- 400 Nos , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (B) Approx Size 50X50 Mm - 250 Nos , 007 Re-Welding Run Carry Out Re-Welding Runs On Weld Seams As Indicated By Hull Survey Team/ Qc/ Rmt. , 008 Draught Marks Draught Marks Corroded/Eaten Away, To Be Renewed And Painted. , 009 Sacrificial Anodes Renew Sacrificial Anodes (Mk I) Those Consumed More Than 50%.Note: Anodes To Be Supplied By Refitting Firm. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (A) Carry Out Grit Blasting To Sa 2.5 Standard On Under Water Area And Boot Top Area As Per Recommendation Of Paint Oem. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (B) Carry Out Grit Blasting (Sweep Blasting) On Under Water Area And Boot Top Area For Removal Of Loose Adhering Anti Fouling Paint And Reapplication Of Tie Coat Followed By Antifouling Paints. , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Primer - Penguard Primer - 50 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Anti Corrosive - Jotcoat Universal (Aluminium) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Anti Corrosive - Jotcoat Universal (Grey) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 4Th Coat: Tie Coat - Safegurad Universal Es - 125 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 5Th Coat: A/F - Seaquantum Ultra (Brown) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 6Th Coat: A/F - Seaquantum Ultra (Dark Red) - 150 Microns , 011 Painting - Jotun Scheme Entire Boot Top Areapaint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (G) 7Th Coat: A/F: Seaquantum Classic ( Black) - 150 Microns , 012 Surface Preparation Above Water Areacarry Out Grit Blasting On Above Water Area To Sa2.5 Standard For Paint Application. , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Penguard Primer - 50 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Hardtop Xp (Grey) - 60 Microns Dft , 014 Surface Preparation Weather Deck Carry Out Hydrojet Blasting Of Weather Deck To Wj 2 Standard For Paint Application On Entire Weather Deck. , 015 Painting - Jotun Scheme Weather Deck Paint Weather Deck With Following Non Skid Paint Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamsatic 87 - 200 Microns , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jota Armour (Dark Grey) 800 Microns , 016 Surface Preparation Internal Tanks Carry Out Surface Preparation To St3 Standard Of Indicated Area Of Internal Tanks As Per Recommendation Of Paint Oem. , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotacoat Universal (Al) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jotacoat Universal (Grey) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Penguard Top Coat - 50 Microns Dft , 018 Deck Fitting (A) Fair Lead (Ms Cleats) Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Size Of Base Plate- 400X130x100 (Lbh) , 018 Deck Fitting (D)Twin Bollards On Weather Deck Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Twin Bollard Size Dia- 250 Mm Hight 300 Mmbase Plate Size - 700X300x100 (Lbh) Mm , 018 Deck Fitting (F) Rope Roller Fitted On Weather Deck Including Foundation Corroded/Perished, To Be Renewed As Per Survey Report Roller Dia- 200 Mm, Length - 500 Mm , 019 Manhole Cover (A) Manhole Cover Neoprene Rubber Joints Perished, To Be Renewed (Rubber Joint Thichness 5 Mm) , 019 Manhole Cover (B) Manhole Cover Including Coamings Perihsed/ Thinned To Be Renewed As Per Survey Report (Approx Size - 800X650 Mm) , 019 Manhole Cover (C) Manhole Nut And Bolts With Washers Corroded/ Perished To Be Renewed.(Size Of Stud Bolt -12 Mm Dia, 50Mm Length, Mat Ss). , 019 Manhole Cover (D) Handle Of Manhole Covers Corroded/ Thinned, To Be Renewed As Per Survey Reports (Mat-Ms Rod -12 Mm Thick) , 020 Apt Air Pressure Test The Following Tanks And Rectify The Defects Any Observed During Pressure Testing And Prove To 0.14 Kg/ Cm2. Note:- Apt And Proving Of Those Tanks Wherein Steel Renewal Undertaken As Part Of Steel Renewal Dl. 0005 Above Is That Of Firms Liability With No Additional Cost And Those Tanks Where No Steel Renewals Undertaken Only Would Be Considered For Payment As Per The Indicated Rates Under This Dl. Serial. Internal Tank , 021 D Type Rubber Fenders(A) D Shaped Rubber Fenders Perished/Cracked, To Be Renewed,As Per Nes 170 Fenders Details Are As Follows - Mat-Epdm, Colour-Black Rubber Size Of The Fenders - Crossection Area - 300X250length -1200 Mm - 22 Nos1000 Mm - 12 Nos700 Mm - 32 Nos , 021 D Type Vertical Fenders(B) Fenders Securing Bracket Corroded/Thinned To Be Renewed. Size: Mat - Ms Flat Bar, Length As Per Fenders Size, Width - 140 Mm , 022 Vent Pipesvent Pipes Corroded/Thinned/Holed,To Be Renewed.Size: 75Mm Dia Of Pipe , 023 Drain Plug Drain Plugs To Be Renewed As Per Existing Fitting. , 024 Poonton Marking Pontoon Marking Letter Engraved On Main Deck Corroded, To Be Renewed. , 025 Deck Eyes/Lifting Eye (A) Deck Eyes To Be Repaired/ Renewal As Per Hull Survey Report. Lifting Eyes Are To Be Inspected For Crack Initiation Using Dp Test By Experienced Surveyor. Load Test Of Deck Required To Be Undertaken Post Repair/ Renewal. , 026 Distortion/ Undulation Areas In Which Distortion Of Hull Structure Exceeds 3 Times The Thickness Of Plate Or 1/20 Time Of The Frame Spacing (Which Ever Is Smaller) Shall Be Renewed. Around The Areas Of Dents The Structures Should Be Inspected For Distortion Of Any Stiffners And Cracks By Dp Test.Note: Steel Renewal If Any Required To Be Included In Steel Renewal Dl 0005. , 027Pp Ropes24 Mm Pp Ropes Required For Securing Of Pontoon Along The Jetty. , 028Aluminium Gangwayfirm To Undertake Renewal Of Aluminium Gangway (01 Nos) Of 6.5 Mtr And Provide Appropriate Load Test. , Sow- Virat Pontoon - Ii001docking- Vessel To Be Docked In Both Versions. Note 1:- Firms Not To Quote View Docking, Undocking And Dock Blocks Preparation Will Be Done By Navy And The Job Is Required To Be Carried Out In Navy Premises , 002 Hull Cleaning Entire Under Water Area, Boot Top Area, Above Water Area, Weather Deck And Internal Tanks Hp Jet Clean Entire Under Water Area, Boot Top Area, Above Water Area, And Weather Deck (With A Pressure Not Exceeding 3000 Psi) And Remove The Mud / Marine Growth/Barnacles And Prepare For Hull Survey.Under Water - 135 Sqm Above Water - 35 Sqm Boot Top - 30 Sqmweather Deck - 125 Sqm , 003 Hull Survey Carry Out Visual And Hammer Survey In Accordance With No 01/15 Of Entire Under Water Area, Boot Top Area And Above Water Area And Weather Decks, All Stiffeners, Deck Fittings Including Lifting Hooks/Eyes And Manhole And Its Cover.Note: All Fittings I.E. Fenders And Thier Securing Arrangements Are To Be Removed To Facilitate Hull Survey. , 004 Utg Survey Utg Survey Of U/W Hull Including Boot Top Area, Above Water Area And Weater Deck. . , 005 Steel Renewals Quote For Steel Renewal At Various Locations As Per Survey Report. Note 1:- Quoted Repair Cost Shall Include Cost Of Both Sides Blasted And Primed Grade `A Quality Ship Building Steel For Shell And Is 2062 Grade `B Quality Steel For Non Structural Works, Renewal Of All Obstructions In Way Of Steel Renewals Including Minor Fittings With Their Foundations, Etc., As Indicated By Survey Team / Rmt, Proving Of The Weld Runs By Non-Destructive Tests And By Hose Test On Completion Of Welding, Pressure Testing And Proving Of Tanks Where Steel Renewal Undertaken Etc. , 005Cambering On Weather Deck/ Steel Renewalquote For Cambering On Weather Deck. Firm Required To Undertake Cambering On Entire Weather Deck View Accumulation Of Water On Weather Deck. , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (A) Approx Size 25X25 Mm- 400 Nos , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (B) Approx Size 50X50 Mm - 250 Nos , 007 Re-Welding Run Carry Out Re-Welding Runs On Weld Seams As Indicated By Hull Survey Team/ Qc/ Rmt. , 008 Draught Marks Draught Marks Corroded/Eaten Away, To Be Renewed And Painted. , 009 Sacrificial Anodes Renew Sacrificial Anodes (Mk I) Those Consumed More Than 50%.Note: Anodes To Be Supplied By Refitting Firm. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (A) Carry Out Grit Blasting To Sa 2.5 Standard On Under Water Area And Boot Top Area As Per Recommendation Of Paint Oem. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (B) Carry Out Grit Blasting (Sweep Blasting) On Under Water Area And Boot Top Area For Removal Of Loose Adhering Anti Fouling Paint And Reapplication Of Tie Coat Followed By Antifouling Paints. , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Primer - Penguard Primer - 50 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Anti Corrosive - Jotcoat Universal (Aluminium) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Anti Corrosive - Jotcoat Universal (Grey) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 4Th Coat: Tie Coat - Safegurad Universal Es - 125 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 5Th Coat: A/F - Seaquantum Ultra (Brown) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 6Th Coat: A/F - Seaquantum Ultra (Dark Red) - 150 Microns , 011 Painting - Jotun Scheme Entire Boot Top Areapaint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (G) 7Th Coat: A/F: Seaquantum Classic ( Black) - 150 Microns , 012 Surface Preparation Above Water Areacarry Out Grit Blasting On Above Water Area To Sa2.5 Standard For Paint Application. , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Penguard Primer - 50 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Hardtop Xp (Grey) - 60 Microns Dft , 014 Surface Preparation Weather Deck Carry Out Hydrojet Blasting Of Weather Deck To Wj 2 Standard For Paint Application On Entire Weather Deck. , 015 Painting - Jotun Scheme Weather Deck Paint Weather Deck With Following Non Skid Paint Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamsatic 87 - 200 Microns , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jota Armour (Dark Grey) 800 Microns , 016 Surface Preparation Internal Tanks Carry Out Surface Preparation To St3 Standard Of Indicated Area Of Internal Tanks As Per Recommendation Of Paint Oem. , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotacoat Universal (Al) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jotacoat Universal (Grey) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Penguard Top Coat - 50 Microns Dft , 018 Deck Fitting (A) Fair Lead (Ms Cleats) Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Size Of Base Plate- 400X130x100 (Lbh) , 018 Deck Fitting (D)Twin Bollards On Weather Deck Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Twin Bollard Size Dia- 250 Mm Hight 300 Mmbase Plate Size - 700X300x100 (Lbh) Mm , 018 Deck Fitting (F) Rope Roller Fitted On Weather Deck Including Foundation Corroded/Perished, To Be Renewed As Per Survey Report Roller Dia- 200 Mm, Length - 500 Mm , 019 Manhole Cover (A) Manhole Cover Neoprene Rubber Joints Perished, To Be Renewed (Rubber Joint Thichness 5 Mm) , 019 Manhole Cover (B) Manhole Cover Including Coamings Perihsed/ Thinned To Be Renewed As Per Survey Report (Approx Size - 800X650 Mm) , 019 Manhole Cover (C) Manhole Nut And Bolts With Washers Corroded/ Perished To Be Renewed.(Size Of Stud Bolt -12 Mm Dia, 50Mm Length, Mat Ss). , 019 Manhole Cover (D) Handle Of Manhole Covers Corroded/ Thinned, To Be Renewed As Per Survey Reports (Mat-Ms Rod -12 Mm Thick) , 020 Apt Air Pressure Test The Following Tanks And Rectify The Defects Any Observed During Pressure Testing And Prove To 0.14 Kg/ Cm2. Note:- Apt And Proving Of Those Tanks Wherein Steel Renewal Undertaken As Part Of Steel Renewal Dl. 0005 Above Is That Of Firms Liability With No Additional Cost And Those Tanks Where No Steel Renewals Undertaken Only Would Be Considered For Payment As Per The Indicated Rates Under This Dl. Serial. Internal Tank , 021 D Type Rubber Fenders(A) D Shaped Rubber Fenders Perished/Cracked, To Be Renewed,As Per Nes 170 Fenders Details Are As Follows - Mat-Epdm, Colour-Black Rubber Size Of The Fenders - Crossection Area - 300X250length -1200 Mm - 22 Nos1000 Mm - 12 Nos700 Mm - 32 Nos , 021 D Type Vertical Fenders(B) Fenders Securing Bracket Corroded/Thinned To Be Renewed. Size: Mat - Ms Flat Bar, Length As Per Fenders Size, Width - 140 Mm , 022 Vent Pipesvent Pipes Corroded/Thinned/Holed,To Be Renewed.Size: 75Mm Dia Of Pipe , 023 Drain Plug Drain Plugs To Be Renewed As Per Existing Fitting. , 024 Poonton Marking Pontoon Marking Letter Engraved On Main Deck Corroded, To Be Renewed. , 025 Deck Eyes/Lifting Eye (A) Deck Eyes To Be Repaired/ Renewal As Per Hull Survey Report. Lifting Eyes Are To Be Inspected For Crack Initiation Using Dp Test By Experienced Surveyor. Load Test Of Deck Required To Be Undertaken Post Repair/ Renewal. , 026 Distortion/ Undulation Areas In Which Distortion Of Hull Structure Exceeds 3 Times The Thickness Of Plate Or 1/20 Time Of The Frame Spacing (Which Ever Is Smaller) Shall Be Renewed. Around The Areas Of Dents The Structures Should Be Inspected For Distortion Of Any Stiffners And Cracks By Dp Test.Note: Steel Renewal If Any Required To Be Included In Steel Renewal Dl 0005. , 027Pp Ropes24 Mm Pp Ropes Required For Securing Of Pontoon Along The Jetty. , 028Aluminium Gangwayfirm To Undertake Renewal Of Aluminium Gangway (01 Nos) Of 6.5 Mtr And Provide Appropriate Load Test. , Sow- Virat Pontoon - Iii001docking- Vessel To Be Docked In Both Versions. Note 1:- Firms Not To Quote View Docking, Undocking And Dock Blocks Preparation Will Be Done By Navy And The Job Is Required To Be Carried Out In Navy Premises , 002 Hull Cleaning Entire Under Water Area, Boot Top Area, Above Water Area, Weather Deck And Internal Tanks Hp Jet Clean Entire Under Water Area, Boot Top Area, Above Water Area, And Weather Deck (With A Pressure Not Exceeding 3000 Psi) And Remove The Mud / Marine Growth/Barnacles And Prepare For Hull Survey.Under Water - 135 Sqm Above Water - 35 Sqm Boot Top - 30 Sqmweather Deck - 125 Sqm , 003 Hull Survey Carry Out Visual And Hammer Survey In Accordance With No 01/15 Of Entire Under Water Area, Boot Top Area And Above Water Area And Weather Decks, All Stiffeners, Deck Fittings Including Lifting Hooks/Eyes And Manhole And Its Cover.Note: All Fittings I.E. Fenders And Thier Securing Arrangements Are To Be Removed To Facilitate Hull Survey. , 004 Utg Survey Utg Survey Of U/W Hull Including Boot Top Area, Above Water Area And Weater Deck. . , 005 Steel Renewals Quote For Steel Renewal At Various Locations As Per Survey Report. Note 1:- Quoted Repair Cost Shall Include Cost Of Both Sides Blasted And Primed Grade `A Quality Ship Building Steel For Shell And Is 2062 Grade `B Quality Steel For Non Structural Works, Renewal Of All Obstructions In Way Of Steel Renewals Including Minor Fittings With Their Foundations, Etc., As Indicated By Survey Team / Rmt, Proving Of The Weld Runs By Non-Destructive Tests And By Hose Test On Completion Of Welding, Pressure Testing And Proving Of Tanks Where Steel Renewal Undertaken Etc. , 005Cambering On Weather Deck/ Steel Renewalquote For Cambering On Weather Deck. Firm Required To Undertake Cambering On Entire Weather Deck View Accumulation Of Water On Weather Deck. , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (A) Approx Size 25X25 Mm- 400 Nos , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (B) Approx Size 50X50 Mm - 250 Nos , 007 Re-Welding Run Carry Out Re-Welding Runs On Weld Seams As Indicated By Hull Survey Team/ Qc/ Rmt. , 008 Draught Marks Draught Marks Corroded/Eaten Away, To Be Renewed And Painted. , 009 Sacrificial Anodes Renew Sacrificial Anodes (Mk I) Those Consumed More Than 50%.Note: Anodes To Be Supplied By Refitting Firm. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (A) Carry Out Grit Blasting To Sa 2.5 Standard On Under Water Area And Boot Top Area As Per Recommendation Of Paint Oem. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (B) Carry Out Grit Blasting (Sweep Blasting) On Under Water Area And Boot Top Area For Removal Of Loose Adhering Anti Fouling Paint And Reapplication Of Tie Coat Followed By Antifouling Paints. , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Primer - Penguard Primer - 50 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Anti Corrosive - Jotcoat Universal (Aluminium) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Anti Corrosive - Jotcoat Universal (Grey) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 4Th Coat: Tie Coat - Safegurad Universal Es - 125 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 5Th Coat: A/F - Seaquantum Ultra (Brown) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 6Th Coat: A/F - Seaquantum Ultra (Dark Red) - 150 Microns , 011 Painting - Jotun Scheme Entire Boot Top Areapaint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (G) 7Th Coat: A/F: Seaquantum Classic ( Black) - 150 Microns , 012 Surface Preparation Above Water Areacarry Out Grit Blasting On Above Water Area To Sa2.5 Standard For Paint Application. , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Penguard Primer - 50 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Hardtop Xp (Grey) - 60 Microns Dft , 014 Surface Preparation Weather Deck Carry Out Hydrojet Blasting Of Weather Deck To Wj 2 Standard For Paint Application On Entire Weather Deck. , 015 Painting - Jotun Scheme Weather Deck Paint Weather Deck With Following Non Skid Paint Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamsatic 87 - 200 Microns , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jota Armour (Dark Grey) 800 Microns , 016 Surface Preparation Internal Tanks Carry Out Surface Preparation To St3 Standard Of Indicated Area Of Internal Tanks As Per Recommendation Of Paint Oem. , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotacoat Universal (Al) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jotacoat Universal (Grey) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Penguard Top Coat - 50 Microns Dft , 018 Deck Fitting (A) Fair Lead (Ms Cleats) Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Size Of Base Plate- 400X130x100 (Lbh) , 018 Deck Fitting (D)Twin Bollards On Weather Deck Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Twin Bollard Size Dia- 250 Mm Hight 300 Mmbase Plate Size - 700X300x100 (Lbh) Mm , 018 Deck Fitting (F) Rope Roller Fitted On Weather Deck Including Foundation Corroded/Perished, To Be Renewed As Per Survey Report Roller Dia- 200 Mm, Length - 500 Mm , 019 Manhole Cover (A) Manhole Cover Neoprene Rubber Joints Perished, To Be Renewed (Rubber Joint Thichness 5 Mm) , 019 Manhole Cover (B) Manhole Cover Including Coamings Perihsed/ Thinned To Be Renewed As Per Survey Report (Approx Size - 800X650 Mm) , 019 Manhole Cover (C) Manhole Nut And Bolts With Washers Corroded/ Perished To Be Renewed.(Size Of Stud Bolt -12 Mm Dia, 50Mm Length, Mat Ss). , 019 Manhole Cover (D) Handle Of Manhole Covers Corroded/ Thinned, To Be Renewed As Per Survey Reports (Mat-Ms Rod -12 Mm Thick) , 020 Apt Air Pressure Test The Following Tanks And Rectify The Defects Any Observed During Pressure Testing And Prove To 0.14 Kg/ Cm2. Note:- Apt And Proving Of Those Tanks Wherein Steel Renewal Undertaken As Part Of Steel Renewal Dl. 0005 Above Is That Of Firms Liability With No Additional Cost And Those Tanks Where No Steel Renewals Undertaken Only Would Be Considered For Payment As Per The Indicated Rates Under This Dl. Serial. Internal Tank , 021 D Type Rubber Fenders(A) D Shaped Rubber Fenders Perished/Cracked, To Be Renewed,As Per Nes 170 Fenders Details Are As Follows - Mat-Epdm, Colour-Black Rubber Size Of The Fenders - Crossection Area - 300X250length -1200 Mm - 22 Nos1000 Mm - 12 Nos700 Mm - 32 Nos , 021 D Type Vertical Fenders(B) Fenders Securing Bracket Corroded/Thinned To Be Renewed. Size: Mat - Ms Flat Bar, Length As Per Fenders Size, Width - 140 Mm , 022 Vent Pipesvent Pipes Corroded/Thinned/Holed,To Be Renewed.Size: 75Mm Dia Of Pipe , 023 Drain Plug Drain Plugs To Be Renewed As Per Existing Fitting. , 024 Poonton Marking Pontoon Marking Letter Engraved On Main Deck Corroded, To Be Renewed. , 025 Deck Eyes/Lifting Eye (A) Deck Eyes To Be Repaired/ Renewal As Per Hull Survey Report. Lifting Eyes Are To Be Inspected For Crack Initiation Using Dp Test By Experienced Surveyor. Load Test Of Deck Required To Be Undertaken Post Repair/ Renewal. , 026 Distortion/ Undulation Areas In Which Distortion Of Hull Structure Exceeds 3 Times The Thickness Of Plate Or 1/20 Time Of The Frame Spacing (Which Ever Is Smaller) Shall Be Renewed. Around The Areas Of Dents The Structures Should Be Inspected For Distortion Of Any Stiffners And Cracks By Dp Test.Note: Steel Renewal If Any Required To Be Included In Steel Renewal Dl 0005. , 027Pp Ropes24 Mm Pp Ropes Required For Securing Of Pontoon Along The Jetty. , 028Aluminium Gangwayfirm To Undertake Renewal Of Aluminium Gangway (01 Nos) Of 6.5 Mtr And Provide Appropriate Load Test. , Sow- Virat Pontoon - Iv001docking- Vessel To Be Docked In Both Versions. Note 1:- Firms Not To Quote View Docking, Undocking And Dock Blocks Preparation Will Be Done By Navy And The Job Is Required To Be Carried Out In Navy Premises , 002 Hull Cleaning Entire Under Water Area, Boot Top Area, Above Water Area, Weather Deck And Internal Tanks Hp Jet Clean Entire Under Water Area, Boot Top Area, Above Water Area, And Weather Deck (With A Pressure Not Exceeding 3000 Psi) And Remove The Mud / Marine Growth/Barnacles And Prepare For Hull Survey.Under Water - 135 Sqm Above Water - 35 Sqm Boot Top - 30 Sqmweather Deck - 125 Sqm , 003 Hull Survey Carry Out Visual And Hammer Survey In Accordance With No 01/15 Of Entire Under Water Area, Boot Top Area And Above Water Area And Weather Decks, All Stiffeners, Deck Fittings Including Lifting Hooks/Eyes And Manhole And Its Cover.Note: All Fittings I.E. Fenders And Thier Securing Arrangements Are To Be Removed To Facilitate Hull Survey. , 004 Utg Survey Utg Survey Of U/W Hull Including Boot Top Area, Above Water Area And Weater Deck. . , 005 Steel Renewals Quote For Steel Renewal At Various Locations As Per Survey Report. Note 1:- Quoted Repair Cost Shall Include Cost Of Both Sides Blasted And Primed Grade `A Quality Ship Building Steel For Shell And Is 2062 Grade `B Quality Steel For Non Structural Works, Renewal Of All Obstructions In Way Of Steel Renewals Including Minor Fittings With Their Foundations, Etc., As Indicated By Survey Team / Rmt, Proving Of The Weld Runs By Non-Destructive Tests And By Hose Test On Completion Of Welding, Pressure Testing And Proving Of Tanks Where Steel Renewal Undertaken Etc. , 005Cambering On Weather Deck/ Steel Renewalquote For Cambering On Weather Deck. Firm Required To Undertake Cambering On Entire Weather Deck View Accumulation Of Water On Weather Deck. , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (A) Approx Size 25X25 Mm- 400 Nos , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (B) Approx Size 50X50 Mm - 250 Nos , 007 Re-Welding Run Carry Out Re-Welding Runs On Weld Seams As Indicated By Hull Survey Team/ Qc/ Rmt. , 008 Draught Marks Draught Marks Corroded/Eaten Away, To Be Renewed And Painted. , 009 Sacrificial Anodes Renew Sacrificial Anodes (Mk I) Those Consumed More Than 50%.Note: Anodes To Be Supplied By Refitting Firm. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (A) Carry Out Grit Blasting To Sa 2.5 Standard On Under Water Area And Boot Top Area As Per Recommendation Of Paint Oem. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (B) Carry Out Grit Blasting (Sweep Blasting) On Under Water Area And Boot Top Area For Removal Of Loose Adhering Anti Fouling Paint And Reapplication Of Tie Coat Followed By Antifouling Paints. , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Primer - Penguard Primer - 50 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Anti Corrosive - Jotcoat Universal (Aluminium) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Anti Corrosive - Jotcoat Universal (Grey) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 4Th Coat: Tie Coat - Safegurad Universal Es - 125 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 5Th Coat: A/F - Seaquantum Ultra (Brown) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 6Th Coat: A/F - Seaquantum Ultra (Dark Red) - 150 Microns , 011 Painting - Jotun Scheme Entire Boot Top Areapaint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (G) 7Th Coat: A/F: Seaquantum Classic ( Black) - 150 Microns , 012 Surface Preparation Above Water Areacarry Out Grit Blasting On Above Water Area To Sa2.5 Standard For Paint Application. , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Penguard Primer - 50 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Hardtop Xp (Grey) - 60 Microns Dft , 014 Surface Preparation Weather Deck Carry Out Hydrojet Blasting Of Weather Deck To Wj 2 Standard For Paint Application On Entire Weather Deck. , 015 Painting - Jotun Scheme Weather Deck Paint Weather Deck With Following Non Skid Paint Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamsatic 87 - 200 Microns , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jota Armour (Dark Grey) 800 Microns , 016 Surface Preparation Internal Tanks Carry Out Surface Preparation To St3 Standard Of Indicated Area Of Internal Tanks As Per Recommendation Of Paint Oem. , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotacoat Universal (Al) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jotacoat Universal (Grey) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Penguard Top Coat - 50 Microns Dft , 018 Deck Fitting (A) Fair Lead (Ms Cleats) Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Size Of Base Plate- 400X130x100 (Lbh) , 018 Deck Fitting (D)Twin Bollards On Weather Deck Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Twin Bollard Size Dia- 250 Mm Hight 300 Mmbase Plate Size - 700X300x100 (Lbh) Mm , 018 Deck Fitting (F) Rope Roller Fitted On Weather Deck Including Foundation Corroded/Perished, To Be Renewed As Per Survey Report Roller Dia- 200 Mm, Length - 500 Mm , 019 Manhole Cover (A) Manhole Cover Neoprene Rubber Joints Perished, To Be Renewed (Rubber Joint Thichness 5 Mm) , 019 Manhole Cover (B) Manhole Cover Including Coamings Perihsed/ Thinned To Be Renewed As Per Survey Report (Approx Size - 800X650 Mm) , 019 Manhole Cover (C) Manhole Nut And Bolts With Washers Corroded/ Perished To Be Renewed.(Size Of Stud Bolt -12 Mm Dia, 50Mm Length, Mat Ss). , 019 Manhole Cover (D) Handle Of Manhole Covers Corroded/ Thinned, To Be Renewed As Per Survey Reports (Mat-Ms Rod -12 Mm Thick) , 020 Apt Air Pressure Test The Following Tanks And Rectify The Defects Any Observed During Pressure Testing And Prove To 0.14 Kg/ Cm2. Note:- Apt And Proving Of Those Tanks Wherein Steel Renewal Undertaken As Part Of Steel Renewal Dl. 0005 Above Is That Of Firms Liability With No Additional Cost And Those Tanks Where No Steel Renewals Undertaken Only Would Be Considered For Payment As Per The Indicated Rates Under This Dl. Serial. Internal Tank , 021 D Type Rubber Fenders(A) D Shaped Rubber Fenders Perished/Cracked, To Be Renewed,As Per Nes 170 Fenders Details Are As Follows - Mat-Epdm, Colour-Black Rubber Size Of The Fenders - Crossection Area - 300X250length -1200 Mm - 22 Nos1000 Mm - 12 Nos700 Mm - 32 Nos , 021 D Type Vertical Fenders(B) Fenders Securing Bracket Corroded/Thinned To Be Renewed. Size: Mat - Ms Flat Bar, Length As Per Fenders Size, Width - 140 Mm , 022 Vent Pipesvent Pipes Corroded/Thinned/Holed,To Be Renewed.Size: 75Mm Dia Of Pipe , 023 Drain Plug Drain Plugs To Be Renewed As Per Existing Fitting. , 024 Poonton Marking Pontoon Marking Letter Engraved On Main Deck Corroded, To Be Renewed. , 025 Deck Eyes/Lifting Eye (A) Deck Eyes To Be Repaired/ Renewal As Per Hull Survey Report. Lifting Eyes Are To Be Inspected For Crack Initiation Using Dp Test By Experienced Surveyor. Load Test Of Deck Required To Be Undertaken Post Repair/ Renewal. , 026 Distortion/ Undulation Areas In Which Distortion Of Hull Structure Exceeds 3 Times The Thickness Of Plate Or 1/20 Time Of The Frame Spacing (Which Ever Is Smaller) Shall Be Renewed. Around The Areas Of Dents The Structures Should Be Inspected For Distortion Of Any Stiffners And Cracks By Dp Test.Note: Steel Renewal If Any Required To Be Included In Steel Renewal Dl 0005. , 027Pp Ropes24 Mm Pp Ropes Required For Securing Of Pontoon Along The Jetty. , 028Aluminium Gangwayfirm To Undertake Renewal Of Aluminium Gangway (01 Nos) Of 6.5 Mtr And Provide Appropriate Load Test. , Sow- Virat Pontoon - V001docking- Vessel To Be Docked In Both Versions. Note 1:- Firms Not To Quote View Docking, Undocking And Dock Blocks Preparation Will Be Done By Navy And The Job Is Required To Be Carried Out In Navy Premises , 002 Hull Cleaning Entire Under Water Area, Boot Top Area, Above Water Area, Weather Deck And Internal Tanks Hp Jet Clean Entire Under Water Area, Boot Top Area, Above Water Area, And Weather Deck (With A Pressure Not Exceeding 3000 Psi) And Remove The Mud / Marine Growth/Barnacles And Prepare For Hull Survey.Under Water - 135 Sqm Above Water - 35 Sqm Boot Top - 30 Sqmweather Deck - 125 Sqm , 003 Hull Survey Carry Out Visual And Hammer Survey In Accordance With No 01/15 Of Entire Under Water Area, Boot Top Area And Above Water Area And Weather Decks, All Stiffeners, Deck Fittings Including Lifting Hooks/Eyes And Manhole And Its Cover.Note: All Fittings I.E. Fenders And Thier Securing Arrangements Are To Be Removed To Facilitate Hull Survey. , 004 Utg Survey Utg Survey Of U/W Hull Including Boot Top Area, Above Water Area And Weater Deck. . , 005 Steel Renewals Quote For Steel Renewal At Various Locations As Per Survey Report. Note 1:- Quoted Repair Cost Shall Include Cost Of Both Sides Blasted And Primed Grade `A Quality Ship Building Steel For Shell And Is 2062 Grade `B Quality Steel For Non Structural Works, Renewal Of All Obstructions In Way Of Steel Renewals Including Minor Fittings With Their Foundations, Etc., As Indicated By Survey Team / Rmt, Proving Of The Weld Runs By Non-Destructive Tests And By Hose Test On Completion Of Welding, Pressure Testing And Proving Of Tanks Where Steel Renewal Undertaken Etc. , 005Cambering On Weather Deck/ Steel Renewalquote For Cambering On Weather Deck. Firm Required To Undertake Cambering On Entire Weather Deck View Accumulation Of Water On Weather Deck. , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (A) Approx Size 25X25 Mm- 400 Nos , 006 Build Ups Carry Out Build Ups As Indicated By The Hull Survey Team/ Surveyor (B) Approx Size 50X50 Mm - 250 Nos , 007 Re-Welding Run Carry Out Re-Welding Runs On Weld Seams As Indicated By Hull Survey Team/ Qc/ Rmt. , 008 Draught Marks Draught Marks Corroded/Eaten Away, To Be Renewed And Painted. , 009 Sacrificial Anodes Renew Sacrificial Anodes (Mk I) Those Consumed More Than 50%.Note: Anodes To Be Supplied By Refitting Firm. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (A) Carry Out Grit Blasting To Sa 2.5 Standard On Under Water Area And Boot Top Area As Per Recommendation Of Paint Oem. , 010 Surface Preparation Grit Blasting Of Under Water Area Boot Top Area (B) Carry Out Grit Blasting (Sweep Blasting) On Under Water Area And Boot Top Area For Removal Of Loose Adhering Anti Fouling Paint And Reapplication Of Tie Coat Followed By Antifouling Paints. , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Primer - Penguard Primer - 50 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Anti Corrosive - Jotcoat Universal (Aluminium) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Anti Corrosive - Jotcoat Universal (Grey) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 4Th Coat: Tie Coat - Safegurad Universal Es - 125 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 5Th Coat: A/F - Seaquantum Ultra (Brown) - 150 Microns , 011 Painting - Jotun Scheme Entire Under Water Area And Boot Top Area Paint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 6Th Coat: A/F - Seaquantum Ultra (Dark Red) - 150 Microns , 011 Painting - Jotun Scheme Entire Boot Top Areapaint Above Mentioned Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (G) 7Th Coat: A/F: Seaquantum Classic ( Black) - 150 Microns , 012 Surface Preparation Above Water Areacarry Out Grit Blasting On Above Water Area To Sa2.5 Standard For Paint Application. , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also.(A) 1St Coat: Penguard Primer - 50 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 3Rd Coat: Jotamastic 80 (Grey/ Red Brown) - 125 Microns Dft , 013 Painting - Jotun Scheme. Above Water Area Paint Above Water Area With Following Paint Scheme As Per Oem Recommendations:-Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Hardtop Xp (Grey) - 60 Microns Dft , 014 Surface Preparation Weather Deck Carry Out Hydrojet Blasting Of Weather Deck To Wj 2 Standard For Paint Application On Entire Weather Deck. , 015 Painting - Jotun Scheme Weather Deck Paint Weather Deck With Following Non Skid Paint Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotamsatic 87 - 200 Microns , 015 Painting - Jotun Scheme. Weather Deck Paint Weather Deck With Following Non Skid Paint Scheme:- Note:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jota Armour (Dark Grey) 800 Microns , 016 Surface Preparation Internal Tanks Carry Out Surface Preparation To St3 Standard Of Indicated Area Of Internal Tanks As Per Recommendation Of Paint Oem. , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (A) 1St Coat: Primer - Penguard Primer -50 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (B) 2Nd Coat: Jotacoat Universal (Al) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (C) 3Rd Coat: Jotacoat Universal (Grey) - 150 Microns Dft , 017 Painting - Jotun Scheme Paint Entire Area Of Internal Tanks With Following Paint Schemenote:- Quoted Repair Cost Shall Be Inclusive Of Cost Of Paints Also. (D) 4Th Coat: Penguard Top Coat - 50 Microns Dft , 018 Deck Fitting (A) Fair Lead (Ms Cleats) Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Size Of Base Plate- 400X130x100 (Lbh) , 018 Deck Fitting (D)Twin Bollards On Weather Deck Including Base Plate Corroded/Perished, To Be Renewed As Per Survey Report Twin Bollard Size Dia- 250 Mm Hight 300 Mmbase Plate Size - 700X300x100 (Lbh) Mm , 018 Deck Fitting (F) Rope Roller Fitted On Weather Deck Including Foundation Corroded/Perished, To Be Renewed As Per Survey Report Roller Dia- 200 Mm, Length - 500 Mm , 019 Manhole Cover (A) Manhole Cover Neoprene Rubber Joints Perished, To Be Renewed (Rubber Joint Thichness 5 Mm) , 019 Manhole Cover (B) Manhole Cover Including Coamings Perihsed/ Thinned To Be Renewed As Per Survey Report (Approx Size - 800X650 Mm) , 019 Manhole Cover (C) Manhole Nut And Bolts With Washers Corroded/ Perished To Be Renewed.(Size Of Stud Bolt -12 Mm Dia, 50Mm Length, Mat Ss). , 019 Manhole Cover (D) Handle Of Manhole Covers Corroded/ Thinned, To Be Renewed As Per Survey Reports (Mat-Ms Rod -12 Mm Thick) , 020 Apt Air Pressure Test The Following Tanks And Rectify The Defects Any Observed During Pressure Testing And Prove To 0.14 Kg/ Cm2. Note:- Apt And Proving Of Those Tanks Wherein Steel Renewal Undertaken As Part Of Steel Renewal Dl. 0005 Above Is That Of Firms Liability With No Additional Cost And Those Tanks Where No Steel Renewals Undertaken Only Would Be Considered For Payment As Per The Indicated Rates Under This Dl. Serial. Internal Tank , 021 D Type Rubber Fenders(A) D Shaped Rubber Fenders Perished/Cracked, To Be Renewed,As Per Nes 170 Fenders Details Are As Follows - Mat-Epdm, Colour-Black Rubber Size Of The Fenders - Crossection Area - 300X250length -1200 Mm - 22 Nos1000 Mm - 12 Nos700 Mm - 32 Nos , 021 D Type Vertical Fenders(B) Fenders Securing Bracket Corroded/Thinned To Be Renewed. Size: Mat - Ms Flat Bar, Length As Per Fenders Size, Width - 140 Mm , 022 Vent Pipesvent Pipes Corroded/Thinned/Holed,To Be Renewed.Size: 75Mm Dia Of Pipe , 023 Drain Plug Drain Plugs To Be Renewed As Per Existing Fitting. , 024 Poonton Marking Pontoon Marking Letter Engraved On Main Deck Corroded, To Be Renewed. , 025 Deck Eyes/Lifting Eye (A) Deck Eyes To Be Repaired/ Renewal As Per Hull Survey Report. Lifting Eyes Are To Be Inspected For Crack Initiation Using Dp Test By Experienced Surveyor. Load Test Of Deck Required To Be Undertaken Post Repair/ Renewal. , 026 Distortion/ Undulation Areas In Which Distortion Of Hull Structure Exceeds 3 Times The Thickness Of Plate Or 1/20 Time Of The Frame Spacing (Which Ever Is Smaller) Shall Be Renewed. Around The Areas Of Dents The Structures Should Be Inspected For Distortion Of Any Stiffners And Cracks By Dp Test.Note: Steel Renewal If Any Required To Be Included In Steel Renewal Dl 0005. , 027Pp Ropes24 Mm Pp Ropes Required For Securing Of Pontoon Along The Jetty. , 028Aluminium Gangwayfirm To Undertake Renewal Of Aluminium Gangway (01 Nos) Of 6.5 Mtr And Provide Appropriate Load Test. , Allied Services(A) Docking And Undocking Charges (Both Versions)Firm Not To Quote. Docking And Undocking Will Be Done By Navy In Navy Permises I.E Nd(V) /Slipway. , Dock Blocks Preparation & Laying Out As Per Docking Planfirm Not To Quote. Job Will Be Done By Navy . , Dock Hiring Charges For An Estimated Duration Of Daysfirm Not To Quote. Dry Dock Facility Will Provided By Navy In Navy Permises I.E Nd(V) /Slipway.
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