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Bids Are invited for 500 Ton Hydraulic Press - Supply, Installation & Commissioining Of 500 Ton Hydraulic Press Along With 12 Months Warranty As Per Technical Specification , Annual Maintenace Contract For 500 Ton Hydraulic Press , Servo Hydraulic System Fully Automated And Programmable Scada Controlled. The Machine Shall Be Robust, Rigid And Of Sturdy Construction. It Shall Be Designed To Meet Heavy Duty Demands Of Various Operations On The Machine Under Normal Workshop Environment For Such Machines. It Shall Be Free For Vibrations Even When Working At Full Capacity. , Pressing. 500 Ton (Minimum) (In Downward Direction) , H-Frame, 8-Gib Guided , 500 Ton , 1000 X 1000 Mm With T-Slot Bed. General Tolerance As Per Din 7168 Or Equivalent , One ( Single Acting) , Minimum 500 Mm , Minimum 255 Bar , 700 Mm , 500 Mm , 1200 Mm , Two ( Double Acting) , Minimum 25 Ton , 100 Mm/Sec +/- 10% , 0~5 Mm/Sec +/- 10% , 100 Mm/Sec +/- 10% , Digital Linear Stroke Control By Lvdt , 125Ton , 300 Mm , 600 Mm X600 Mm Minimum , 100X100 Mm , Digital Linear Stroke Control By Lvdt , Fabricated Top Bloster For Rubberized: Min 750X750x300 Mm Height Polyurethane Rubber In The Chamber , Fabricated Bottom Punch & Machined : Minimum 730X730 Mm Punch Plate , Material : Polyurethane Rubber Shore Hardened : 55-60 (Minimum) , Ph Bronze Bush Type Guiding System , Ac Servo Motor : Power : 30 Kw (Minimum) , Plc Controlled Scada Based With Pc Control Preferably Siemens Make S7 1500 Series Or Equivalent , Ktp 1000 Model Or The Latest Touch Panel Of Siemens Make Or Equivalent , 415V+5%, 50Hz, 3 Phase Ac Supply , 24 Vdc , Through Plc, Hmi And Pandent , 32Kwapprox + Cooling Motor , Rexroth/Vickers/Yuken/Atos/Parker , Cenlub/Dropco/Vogel/ Rexroth , Parker/Busak/Merkel/ Maxspare/Halite , Out Of Solid Steel Machined& Bored Precisely With Ultra Tested C4/En8 Material.(Test Report Required) , Chilled Material Casted Super Ground With 60~62 Hrc Hardness. , Rittal/ Eldon/Siemens Or Of Other Reputed Make With Ip55 Protection Level , Rittal/Accurate/Werner Finley , P&F/Teknik/Schneider/Sick/Baluff , Siemens/Bch/Abb/Schneider/L&T , The Control Gear For Servo &Ac Motors Shall Incorporate The Following Protection Devices: (I) No Voltage Protection: No Voltage Protection Shall Be Provided So That Machine Will Not Start Up Again By Itself When, Following An Interruption The Supply Is Restored.(Ii) Short Circuit Protection: To Protect Against Short Circuits Due To Insulation Failure Of Faulty Connections Hrc Fuses Shall Be Provided For Each Motor. The Rating Of The Fuse Shall Be Such As To Take Care Of The Over Current Due To Motor Starting. (Iii) Over Load Protection: To Prevent Motors From Overloading, Overload Protection Shall Be Provided Separately For Each Motor. Three Phase Motors Shall Be Protected By Overload Tripping Devices On Each Phase.(Iv) Single Phase Protection: A Separate Current Sensitive Delayed Action Single Phasing Preventor Shall Be Provided For Each Motor Separately. Overload Protection Shall Not Be Treated As Single Phasing Preventor. , The Press Shall Be Provided With An Automatic Adjustable Centralized Pressure Oil Lubrication System To Supply A Measured Quantity Of Lubricant To Each Lubrication Point. The Lubricating Oil Pump Shall Be Independently Driven And Interlocked With The Main Drive So As To Ensure Pre-Lubrication Of The Press. The Make Of The Components In The Circuit Shall Also Be Indicated In The Bid. , 5-9 L/Min , 600 L (Minimum) , Adjustable , Analogue & Digital With Through Pressure Transducer. , 90Degree , At Least / Minimum ?Mesh Guarding To Sides And Rear?Interlocked Light Guards In Front. , ? Tenderers Should Offer And Quote For All The Specified Concomitant Accessories, As These Are Considered Essential For Commissioning And Utilization Of The Machine. ? The Press Frame Shall Be A Welded Fabricated Structure; Duly Stress Relieved, Designed To Withstand A Force Of 1.5 Times The Normal Developed Force. All Welds Shall Be Checked For Weld Defects By Dpt. The Design Of The Press Frame Shall Be Such That There Is Minimum Deflection In The Press Frame Under Full Load. A Cross-Sectional Drawing Shall Be Submitted Clearly Showing The Various Stiffeners Provided For Structural Strength. ? Ram-Cylinder Assembly: ? The Press Shall Have One Main Cylinder. The Cylinder Shall Be Machined From Steel Forgings, Accurately Bored, Ultrasonically Tested. ? Hydraulic Seals, `O Rings And Packings Under Compression Shall Be Made From Viton/Teflon/Ptfe/Pu/Neoprene. The Average Life Of The Proposed Material Shall Be Indicated In The Offer. ? The Piston Shall Be Chilled Casted Out Of Alloy Steel, Machined, Ground. The Surface Hardness Shall Be Hrc-60 Or Better. These Shall Be Ultrasonically Tested For Cracks. Material Specification, Actual Hardness, Surface Finish Of Piston Shall Be Indicated In The Bid. Thickness Of Chrome Plating Shall Not Be Less Than 25 Microns In Case Of Side Or Auxiliary Cylinders. The Cylinder Should Be Solid Bottom And Assembly Shall Be Effectively Pressure Sealed At Front To Prevent Oil Leakage And Metal To Metal Contact Between The Piston And Cylinder. The Cylinder Gland Packing Shall Be Designed For Almost Dry Rod Operation. , ? Safety Interlocking And All Other Safety Features Including Shut Off From Software In Pc. ? Suitable Interlock Shall Be Provided To Prevent Machine Operations In The Event Of: Faulty Sequence Of Operation. Fluctuation In Supply Voltage. Resumption Of Power Supply After Power Failure. Non-Positioning Of Safety Guards. Failure Of Hydraulic System (Where Applicable). Failure Of Lubricating System (In Case Of Automatic Including Drop In Pressure Lubrication) ? In Respect Of Safety Standards And Environmental Standards Relevant To The Machine, The Machine Manufacturers Shall Ensure Compliance With International (Ce/Iso/Din/Jis)/National Standards (Is) (Where Applicable). ? The Press Should Be Designed For Easy Servicing And Should Have Durability. The Machine Shall Be Suitably Protected By Necessary Safety Features Against Any Accidental Operation, Overload, Power Fluctuations, Power Failure Etc. ? Press And Its Accessories Must Ensure Safety Of The Operator And The System At All Times. Details Of The Safety Features Shall Be Furnished In The Bid. Mushroom Type Emergency Stop Push Buttons Shall Be Provided At Convenient Locations To Switch Off The Machine In Case Of Emergency. ? Clearly Visible Indication L Showing Status Of Working Of Press To Be Provided Near The Machine, For All The Workers To See, Who Are Working Near The Machine. ? The Machine & Stabilizer Shall Be So Designed As To Require Minimum Possible Maintenance And To Give Trouble Free Service. ? All Assemblies/Parts Of The Machine & Stabilizer Shall Be Easily Accessible For Maintenance. ? The Machine Shall Not Require Major Dis-Assembly For Checking And Replacement Of A Particular Part, Especially For Parts Requiring Periodical Check-Up And Replacement. , Ultrasonic Non Destructive Test Report Of Cylinder Used In Press Should Be Provided. , Machine Should Be Supplied With Latest Version Of Standard Data Processing Software For The Reaction Calorimeter Supplied By Oem.Software Should Offer Following Features:I) Complete Test Process Control.Ii) Display Of On-Going Test Results.Iii) Save, Print And Store Images.Iv) Generation Of Test Reports. Data Export To Excel Or Word.The Pc (16 Gb Ram; 1 Tb Hdd And I7 Processor) With Laser Color Printer Should Be Supplied Along With Licensed Windows And Ms Office And Antivirus. The Vibration Free Workbench With Five Number Revolving Platform (With Arm) Should Be Also Supplied. , 1. Bidder Shall Quote For The Catalogued And Proven Model Only For The Required Machine.2. At Least 01 (Govt. Organisation Issued) Performance Certificate Shall Be Provided In The Bid For Similar Machine. , 1. The Bidder Should Take Full Responsibility For Supply, Erection, Civil Foundation Work And Installation & Commissioning Of The Machine.2. Necessary Fittings And Fixtures Required For The Installation Will Be In The Scope Of The Bidder Only. , 1. Bidder Should Arrange For A Minimum Of 5-Days Training And Demonstration In Addition To The Number Of Days Required Completing The Installation And Commissioning Of The Machine. 2. Training Must Be Imparted To The Full Satisfaction Of The Testing Personnel At Lca. , 1. Three Set Of Hard Copies And A Soft Copy Of The Standard Operating And Maintenance Manuals Along With All The Drawings & Sketches Of The Machine Must Be Supplied. 2. One Digital Temperature Meter With Lcd Display, Cl Meter, Multimeter, Digital Depth Calliper, Feeler Gauge And Laser Distance Meter To Be Supplied By Bidder.3. In Addition Wrench Tool Kit, Screw Driver Tool Kit, Allen Screw Tool Kit, Universal Torque Wrench, Double Ended Spanner Tool Kit, Quick Adjustable Wrench 6,8,10,12 Inch Set To Be Supplied With Tool Storage Cabinet. The Standard Factory Tool Box For Above Complete System Be Provided By Bidder.4. Complete Calibrated Machine System Should Be Given By Bidder.5. Calibration Necessary System/ Device Pertaining To The Machine Shall Be Supplied By Bidder. , To Be Provided By The Supplier Up To Max Capacity. , Warranty:I) Bidder Shall Provide 12 Months Warranty, From The Date Of Installation And Commissioning At Hal Site.Ii) During Warranty Period, Bidder Shall Make Atleast One Free Visit To Hal As A Part Of Customer Support Program.Iii) There Must Not Be Any Software Lock Which Can Lock The Equipment.Iv) Uptime Of The Equipment Shall Be 95% , The Equipment Should Be Offered For Pre-Dispatch Inspection Before Final Supply Of The Equipment. Intimation For Pdi Must Be Given One Month Prior To The Scheduled Date Of Dispatch Of Equipment From Supplier Site. Performance Test For The Entire System Shall Be Carried Out In Presence Of Hal Representatives During Pdi. Note: Hal Reserves The Right To Waive Off Pre-Dispatch Inspection.Supplier Need To Obtain Clearance From Hal, Before Making The Shipment.Ld Will Not Be Applicable For The Timeline Delayed By Hal(If Any). , I) Vendor Shall Quote For Annual Maintenance Contract For A Period Of 3 Years After The Expiry Of Warranty Period. Amc Price Will Be Considered For The Commercial Evaluation. Hal Reserves The Right To Place The Purchase Order For Amc After The Warranty Period.Ii) Price For Amc To Be Quoted Separately For Service Charges Per Year And Spares Likely To Be Replaced During Amc. Payment For The Spares Will Be Made On Actual Basis.Iii) Breakdown Calls Should Be Attended Within 48 Hours From The Breakdown Time Reported. Iv) Preventive Maintenance Shall Be Carried Out At Least Twice In A Year.V) Repair Services Shall Be Subjected To Acceptance By User & Maintenance Department Of Hal.Vi) Uptime Of The Equipment On Monthly Basis To Be Maintained To Minimum 95%Vii) Re-Calibration: Bidder Shall Provide The Re-Calibration Certificate, Once In A Year From Nabl Authorized Lab/Oem During Amc Period. , For Non Msme Vendors:Supplier Should Have Delivered Atleast Minimum Two Nos (02) Of Such Machine Or With Better Features. Documents Such As Po Copies And Installation Report Of The Same Shall Be Submitted By The Supplier Along With Technical Bid.For Msme Vendors:Supplier Should Have Supplied Atleast Minimum One No (01) Of Such Machine Or With Better Features. Documents Such As Po Copies And Installation Report Of The Same Shall Be Submitted By The Supplier Along With Technical Bid. Total Quantity : 1
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