|
Annual plan 2025 26 Support to farm mechanization Establishment of farm machinery Clinics -Strengthening existing Workshop facilities Alappuzha Purchase of workshop Tools-02 Mechanic Tool setSupplying a comprehensive professional-grade The Mechanics Tool Kit with a durable, impact-resistant moulded suitcase (BMC case) with designated compartments for each component, ensuring easy portability and organization and includes the Chrome-Vanadium tools and accessories listed as Appendix 1All sockets, spanners, and ratchets shall be made from Chrome Vanadium Steel (Cr-V), heat-treated, and chrome-plated for corrosion resistance. Screwdriver bits shall be of S2 Alloy Steel for high torque resistance. Ratchets shall have a minimum of 45 teeth with a quick-release and reversible mechanism. All tools shall conform to DIN / ISO standards or equivalent. Suitcase colour should be Standard Industrial Colour (Black / Blue / Grey or similar) 3 Tee Spanner Set including spanners ranging from 8 mm to 19 mm made from chrome vanadium steel (Cr-V), hardened and tempered for durability, the handle shall be T-shaped, providing maximum torque and grip and surface finish shall be nickel-chrome plated for corrosion resistance. 4 Deep Socket Set consist of sockets from 8 mm to 22 mm, made of chrome vanadium steel, fully hardened, tempered, and chrome-plated, the sockets shall have six-point or twelve-point configurations for high torque applications, suitable for use with ratchet handles and extension bars. 5 Combination plier 6" manufactured from high-grade alloy steel, with precision machined jaws, cutting edges induction-hardened for long life. Handles shall be double-dipped with insulated grips for comfort and safety. 6 Combination plier 8" manufactured from high-grade alloy steel, with precision machined jaws, cutting edges induction-hardened for long life. Handles shall be double-dipped with insulated grips for comfort and safety. 7 Circlip plier internal 7" made of high-grade alloy steel, with spring-loaded return and polished tips for easy installation and removal of internal retaining rings, Handle grips shall be PVC or rubber-coated. 8 Circlip plier external 7" made of high-grade alloy steel, with spring-loaded return and polished tips for easy installation and removal of internal retaining rings, Handle grips shall be PVC or rubber-coated. 9 Locking plier (vice grip type) 10" with drop-forged steel jaws with heat-treated teeth for firm gripping, include an adjustable screw and quick-release lever, Nickel-plated surface for corrosion protection. 10 Diagonal cutting pliers, 6", made of forged alloy steel, with induction-hardened cutting edges and insulated handles suitable for cutting wires and small metal parts. 11 Long Nose Plier 6" Made of forged alloy steel with slim tapered jaws for precision gripping and cutting in confined spaces, 6" overall length, with insulated handles. 12 Long Nose Plier 8" Made of forged alloy steel with slim tapered jaws for precision gripping and cutting in confined spaces, 8" overall length, with insulated handles. 13 Medium-duty filter wrench with adjustable steel band and handle, suitable for medium-sized oil filters. Chrome-plated finish with non-slip grip. 14 Ball pein hammer with 300 gm forged steel head, hardened and tempered. Fitted with a strong fiberglass handle suitable for riveting, striking, and metal forming. 15 Soft face hammer with dual rubber striking faces to prevent surface damage. Head weight approx. 300–500 gm, handle made of fiberglass 16 Non-marring mallet hammer with rubber or plastic head 40 mm and sturdy handle. Head weight approx. 1 kg. Suitable for precision fitting without metal deformation. 17 Cold chisels made of chrome vanadium or carbon steel (18 mm dia approax) , hardened and tempered to 58–60 HRC. Size 25 mm, length 300 mm, Approax Weight 500 gm Ground cutting edge with anti-slip striking end. 18 Feeler gauges made of hardened and tempered spring steel, precision-ground to required thickness, and permanently marked with size values. The set shall include multiple 75 mm long blades of 30 different thicknesses 0.03 mm to 1.00 mm assembled in a steel holder with pivot. Each blade shall be rust-resistant and polished for smooth operation. The gauge shall conform to IS 3179:1982 or equivalent standards. 19 Wire gauge (Standard BS 1505 type) manufactured from hardened and tempered steel with precisely cut slots for wire sizes 1 to 36 SWG. The gauge shall be circular or rectangular in shape with permanent engraved markings. The tool shall comply with BS 3737 / IS 3177 standards for accuracy. Surface shall be satin chrome or nickel plated to resist corrosion suitable for measuring diameters of wires, rods, and drill bits. 20 Centre punch manufactured as per IS 7177 - 1999 or equivalent, made of high carbon or alloy tool steel, hardened and tempered at the striking end and point. Length: approximately 150 mm, approximate weight 160 gm with point angle of 60° ± 2°. The striking end shall be chamfered to prevent mushrooming. Surface finish shall be black oxide or polished. Suitable for marking centers on metal surfaces before drilling operations. 21 Portable True-RMS Digital Multimeter of high-accuracy, capable of measuring AC/DC voltage up to 1000 V, AC/DC current up to 10 A, resistance, capacitance, frequency, diode, and continuity. The meter should have features like auto-ranging, data-hold, min/max, and relative measurement functions with a large back-lit display of minimum 4000 counts or higher. The instrument shall have overload protection, fused input terminals, and comply with safety category CAT III 1000 V or CAT IV 600 V as per IEC 61010-1. The unit shall be housed in a protective insulated casing suitable for field use and supplied complete with test leads, batteries, protective case, and calibration certificate. 22 Wire Strippers suitable for removing insulation from copper conductors ranging from 0.5 mm² to 6 mm² 23 Ratchet-type Crimping Tool designed for insulated and non-insulated terminals 1.5 mm² to 10 mm², with interchangeable dies and ergonomic handles.Alloy Steel duly Hardened & Tempered 24 Soldering Iron shall be of 40 W capacity insulated handle. Cable lugs and ferrules shall be of tinned copper, crimp type, conforming to DIN 46234/46235 standards 25 Smart Battery Charger shall provide automatic multi-stage charging for 12 V batteries with protections for overcharge and polarity reversal. 26 T-Handle Spark Plug Socket Wrench (21 mm) carbon steel with a chrome-plated finish, with a 360-degree swivel head for flexible operation, a plastic grip on the T-handle, a rubber insert within the socket, an approximate weight of 110 grams, and conforming to relevant standards for hand tools. 27 10pcs carburetor adjusting tool kit including: 21-Teeth Splined, 7-Teeth Splined, Single D, Small Head Single D, Double D, Pac Man, Small Head Pac Ma,n Hexagon Shaped, Six Star, and carburetor cleaning tools all made of high-quality stainless steel wear resistant and long lasting with ergonomic handle comfortable to grip and stable to use. 28 Electric Power Drill (corded type) of reputed make, single phase 220–240 V, 50 Hz AC supply, 350 W and variable speed range up to 3000 RPM (no load). including a pistol-grip body, keyed or keyless chuck, and a 2.0 m power supply cord complying with IS 7554 / IEC 60745 / ISO 11148 or equivalent standards, [low vibration (≤3.0 m/s²) and sound pressure level below 80 dB(A)] supplied complete with chuck key, side handle (if applicable), and instruction manual. 29 Portable Electric Heat Gun powered by an 1800 W motor operating at 230 V AC, for adjustable airflow between 350–550 L/min and a working temperature range of 60°C to 550°C, selectable in three stages (60/350/550°C), achieves full heat-up within 1 minute, with a heat-resistant plastic body and heat isolation cap, weighs 750 g and features a 2 m cord length and conforming to IEC 60335-2-45: Household and similar electrical appliances – Safety of portable heating tools and IEC 61000-3-11/12: Electromagnetic compatibility standards. 30 Bench Grinder, of reputed make, single phase 220–240 V, 50 Hz AC supply equipped with a 350 W induction motor of 2950 RPM. two 200 mm diameter grinding wheels each provided with eye shields and wheel guards, heavy-duty aluminum base with tool rest, tool storage box, and safety accessories etc. complete conforming to IS 302 / IS 6932 / IEC 61029 or equivalent. 31 Rack for Spares fabricated from high-quality wood or plywood with MS reinforcement. Includes adjustable or fixed shelves (3–5 tiers), each supporting up to 150 kg (UDL). Finished with protective paint or polish for workshop use. Approx. size: 2000 mm × 900 mm × 450 mm. 32 Industrial Wet and Dry Type Vacuum Cleaner with a power rating of 1500 W and operating voltage of 220–240 V, 50 Hz, suitable for workshop and service bay cleaning applications with a capacity of 35 litres, a vacuum suction pressure of 200 mbar and an airflow rate of 53 L/s, ensuring high-efficiency dust and liquid removal. The tank should be made of corrosion-resistant stainless steel (minimum SS 304 grade) with heavy-duty caster wheels for mobility. It should be provided with a flexible 5 m power cable, washable filters, blower function, and accessories for both wet and dry operation. The vacuum cleaner shall conform to IEC 60335-2-69 (Safety for wet and dry vacuum cleaners for commercial use) or equivalent Indian Standard IS 11621:1986, and include overload and thermal protection features for motor safety. 33 Portable, electric-operated industrial pressure washer conforming to IEC 60335-2-79 / IS 8442 with a power rating of 1700 W (230 V, 50 Hz single-phase supply) and a maximum working pressure of 130 bar and a flow rate of 7 litres per minute, with self-priming capability of 0.5 m, high-pressure foam detergent system, 6 m PVC hose, manual hose reel, 5 m power cable, 3-in-1 nozzle and ergonomic handle 34 First aid box of size 32.5(H) X 28.5(W) X 8(D) cmshall conform to IS 13154 (Part 1–3), made of powder-coated metal, GI or ABS plastic, waterproof and corrosion resistant, to keep all essential medical supplies for industrial workshops (bandages, antiseptics, gauze, adhesive strips, scissors, burn cream, splints, sterile pads, and CPR mask). 35 The Hydraulic Bottle Jack of 10-ton rated capacity, suitable for lifting tractors, vehicles, or heavy structures. The jack body shall be made of high-tensile steel with precision machining for durability and stability. It shall have a lifting range from approximately 200 mm to 400 mm, incorporating a screw extension on the ram for height adjustment. The hydraulic system shall be fitted with a built-in safety overload valve and high-quality seals to prevent leakage. The operating handle shall be detachable and designed for easy pumping action. The base shall be wide and stable to ensure safety during lifting operations. The jack shall conform to IS 10672 / ASME B30.1 or equivalent standards, and finished with corrosion-resistant paint. Supplied fully assembled, tested, and filled with hydraulic oil. Please Enable Macros to View BoQ information
|
