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Tender For Replacement Of Doors/Windows And Misc. Works In Residences, Etc. At Iiser Mohali.; 1 Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level : 2 1:1½:3 (1 Cement: 1½ coarse sand (zone-III) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources) 3 Providing and fixing chromium plated brass curtain rod having wall thickness of 1.25 mm with two chromium plated brass brackets fixed with C.P. brass screws and PVC sleeves etc., wherever necessary complete 4 25 mm dia 5 Providing and fixing M.S. grills of required pattern in frames of windows etc. with M.S. flats, square or round bars etc. including priming coat with approved steel primer all complete. 6 Fixed to openings /wooden frames with rawl plugs screws etc 7 Providing and fixing ISI marked oxidised M.S. tower bolt black finish, (Barrel type) with necessary screws etc. complete : 8 250x10 mm 9 Providing and fixing IS : 12817 marked stainless steel butt hinges with stainless steel screws etc. complete : 10 125x64x1.90 mm 11 Providing and fixing aluminium hanging floor door stopper, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868) transparent or dyed to required colour and shade, with necessary screws etc. complete. 12 Single rubber stopper 13 Twin rubber stopper 14 Providing and fixing factory madeuPVC extruded sections having an overall dimension as below (tolerance ±1mm), with wall thickness 2.0 mm (± 0.2 mm), corners of the door frame to be Jointed withgalvanized brackets and stainless steel screws, joints mitred and Plastic welded. The hinge side vertical of the frames reinforced by galvanized M.S. tube of size 19 X 19 mm and 1mm (± 0.1 mm) wall thickness and 3 nos. stainless steel hinges fixed to the frame complete as per manufacturer’s specification and direction of Engineerin-charge. (Make- Kommerling, Aluplast, Fenesta. Hardwear- Rotto, Dorset, Kinhlong) (Annexure-B) 15 Extruded section profile size 42x50 mm 16 Providing and fixing factory made panel PVC door shutter consisting of frame made out of M.S. tubes of 19 gauge thickness and size of 19 mm x 19 mm for styles and 15x15 mm for top & bottom rails. M.S. frame shall have a coat of steel primers of approved make and manufacture. M.S. frame covered with 5 mm thick heat moulded PVC "C" channel of size 30 mm thickness, 70 mm width out of which 50 mm shall be flat and 20 mm shall be tapered in 45 degree angle on both side forming styles and 5 mm thick, 95 mm wide PVC sheet out of which 75mm shall be flat and 20 mm shall be tapered in 45 degree on the inner side to form top and bottom rail and 115 mm wide PVC sheet out of which 75 mm shall be flat and 20 mm shall be tapered on both sides to form lock rail. Top, bottom and lock rails shall be provided both side of the panel. 10 mm (5 mm x 2 ) thick, 20 mm wide cross PVC sheet be provided as gap insert for top rail & bottom rail, paneling of 5 mm thick both side PVC sheet to be fitted in the M.S. frame welded/ sealed to the styles & rails with 7 mm (5 mm+2 mm) thick x 15 mm wide PVC sheet beading on inner side, and joined together with solvent cement adhesive. An additional 5 mm thick PVC strip of 20 mm width is to be stuck on the interior side of the "C" Channel using PVC solvent adhesive etc. complete as per direction of Engineer-in-charge, manufacturer"s specification &drawing. (Approved make as per specification & CPWD) (Annexure-B) 17 30 mm thick plain PVC door shutters 18 Providing and fixing factory made uPVC glazed/wire mesh windows/ doors comprising of lead free uPVC multi-chambered frame, sash and mullion/coupler (where ever required) extruded profiles having minimum wall thickness of 1.70 mm for Series R1 and R2 profiles and 2.10 mm for Series R3 and R4 profiles conforming to EN: 12608 in any shape, colour and design duly reinforced with galvanized mild steel section made of required shape & size as per CPWD Specification, uPVC extruded glazing beads, interlocks and Inline sash adaptor (where ever required) of appropriate dimension, EPDM gasket, hardware, SS 304 grade fasteners of minimum 8 mm dia with countersunk head, comprising of matching polyamide PA6 grade sleeve for fixing frame to finished wall as per IS 1367 : Part 1 to 14, plastic packers, plastic caps and necessary stainless steel screws etc. Profile of frame, sash & mullion (if required) shall be mitred cut and fusion welded/mechanically jointed duly sealed at all corners, including drilling of holes for fixing hardware and drainage of water etc. After fixing frame the gap between frame and adjacent finished wall shall be filled with weather proof silicon sealant over backer rod of approved size and quality, all complete as per approved drawing conforming to CPWD specification & direction of Engineer-in-Charge. Section of steel reinforcement and cross sections of uPVC profiles to be as per design approved by Engineer-in-Charge. Wire mesh / Glazing of plain/ toughened/ laminated/ double glass unit with / without high performance coatings as per design requirements and conforming to IS: 3548 & IS: 16231 shall be paid separately. Note:- Structural design proof checked from a Government Engineering Institute, to be provided by the manufacturer for : (i) Sites with basic wind speed > 45 m/sec as per IS 875 – Part 3 (ii) Sites with structure height more than 20m for all wind speeds(Make- Kommerling, Aluplast, Fenesta. Hardwear- Rotto, Dorset, Kinhlong) (Annexure-B) 19 Fixed window / ventilator without mullion / transom. 20 Using R1 series with frame (33 mm & above) x (35 mm & above). (Height upto 0.90 metre) (Annexure-B) 21 Casement window with double rebate frame with one side hung glazed panel and one side hung wire meshpanel with SS 304frictions hinges as per size and weight of sash, multi-point locking system, zinc alloy (zamak) powder coated handles on both glazed and fly screen panels 22 Using R3 series with frame(110 mm & above)x (45 mm and above) & glazed sash (55 mm & above)x (65 mm & above)& fly screen sash (30 mm & above)x (55 mm & above)& metal grill(if required to be paid separately). (Height upro 1.80 mtr) (Annexure-B) 23 Casement window with double rebate frame with two side hung glazed panel and two side hung wire mesh panel with fixed mullion with SS 304 frictions hinges as per size and weight of sash, multi-point locking system, zinc alloy (zamak) powder coated handles on both glazed and fly screen panels 24 Using R3 series with frame(110 mm & above)x (45 mm and above) & glazed sash (55 mm & above)x (65 mm & above)& fly screen sash (30 mm & above)x (55 mm & above) & mullion (55 mm & above) x 65 mm & above) & metal grill(if required to be paid separately). (Height upro 1.80 mtr) (Annexure-B) 25 Steel work welded in built up sections/ framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer using structural steel etc. as required. 26 In stringers, treads, landings etc. of stair cases, including use of chequered plate wherever required, all complete 27 Providing and fixing angle iron frames for doors, windows and ventilators of mild steel Angle sections of size 35x35x5 mm, joints mitred and welded by angle iron 35x35x5 mm or 35x 5 mm flat pieces to the existing T-iron frame or to the wall with dash fastener, including fixing of necessary butt hinges and screws and applying a priming coat of approved steel primer, all complete as per the direction of Engineer-In-charge. (Annexure-B) 28 12 mm cement plaster of mix : 29 1:4 (1 cement: 4 fine sand) 30 12 mm cement plaster of mix : 31 1:6 (1 cement: 6 coarse sand) 32 Distempering with oil bound washable distemper of approved brand and manufacture to give an even shade : 33 New work (two or more coats) over and including water thinnable priming coat with cement primer 34 Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete. 35 Dismantling doors, windows and clerestory windows (steel or wood) shutter including chowkhats, architrave, holdfasts etc. complete and stacking within 50 metres lead : 36 Of area 3 sq. metres and below 37 Providing and fixing factory made single extruded WPC (Wood Polymer Composite) solid door/window/Ceosetory windows & other Frames/Chowkhat comprising of virgin PVC polymer of K value 58- 60 (Suspension Grade), calcium carbonate and natural fibers (wood powder/ rice husk/wheat husk) and non toxic additives (maximum toxicity index of 12 for 100 gms) fabricated with miter joints after applying PVC solvent cement and screwed with full body threaded star headed SS screws having minimum frame density of 750 kg/cum, screw withdrawal strength of 2200 N (Face) & 1100 N (Edge),minimum compressive strength of 58 N/mm2, modulus of elasticity 900 N/mm2 and resistance to spread of flame of Class A category with property of being termite/borer proof, water/moisture proof and fire retardant and fixed in position with M.S hold fast/lugs/SS dash fasteners of required dia and length complete as per direction ofEngineer-In- Charge. (M.S hold fast/lugs or SS dash fasteners shall be paid for separately). Note: For WPC solid door/window frames, minus 5mm tolerance indimensions i.e depth and width of profile shall be acceptable. Variation in profile dimensions on plus side shall be acceptable but no extra payment on this account shall be made. (Rajshri, Centuryply, Ecoste, Plasto Green and Alstone) (Annexure-B) 38 Frame size 45 x 70 mm 39 Frame size 65 x 125 mm (Annexure-B) 40 Providing and fixing factory made single extruded WPC (Wood Polymer Composite) solid decorative type flush door shutter of required size comprising of virgin polymer of K value 58-60 (Suspension Grade), calcium carbonate and natural fibers (wood powder/ rice husk/wheat husk) and non toxic additives (maximum toxicity index of 12 for 100 gms) having minimum density of 650 kg/ cum and screw withdrawal strength of 1800 N (Face) & 900 N (Edge), minimum compressive strength 50 N/mm2, modulus of elasticity 850 N/mm2 and resistance to spread of flame of Class A category with property of being termite/borer proof, water/moisture proof and fire retardant. WPC to be laminated with PVC foil of minimum 14 microns thick of approved design pasted with hot melt adhesive on both faces of shutter and fixing with stainless steel butt hinges of required size with necessary full body threaded star headed counter sunk S.S screws, all as per direction of Engineer-In- Charge. (Note: stainless steel butt hinges and necessary S.S screws shall be paid separately) (Rajshri, Centuryply, Ecoste, Plasto Green and Alstone) (Annexure-B) 41 30 mm thick
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