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Tender For Repair And Maintenance Of Dg Sets And Servo Voltage Stablizers At Khundru Khanabal Khunmoh And Khrew Under Ge 861 Ews.; 1 Maintenance and servicing of standby DG Set complete including draining out of diesel from tank , cleaningthe tank thoroughly and refilling the drained out diesel, draining out engine oil from the sump, cleaningthe sump thoroughly and refilling the sump with new engine oil to it’s required level & draining out of coolant from radiator, cleaning the radiator thoroughly and refilling the radiator with new coolant to it is required level. Replacing the fuel filter (primary & secondary filters), lubricating oil filter , check & clean air cleaner , change air cleaner elements, & make up the same filling the starting batteries with electrolyte/distilled water to maintain the required specific gravity, replace the u/s brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, including M & L for V Belts, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking offuel, oil and water/ coolantlevel etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories asprescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load and record shall be made in respect of RPM , oil pressure , oil temperature , coolant temperature, voltage , frequency , load current , battery charging , fuel consumption etc complete all as specified and directed by Engineer in Charge for up to 20KVA DG setNote :-(a).Engine oil for refilling will be measured and paid for separately (b).Coolant for make up will be measured & paid for separately(c).Testing will be carried out in presence of Engineer - in - charge.(d).The Make of Fuel filter , Oil Filter , V belt & component will be as per manufactures recommendations ( Rate of fuel filter, oil filter, air filter and V belt shall deem to be included in quoted rate.) 2 All as per item No.1 above but for 25 KVA DG 3 All as per item No.1 above but for 30KVA DG SET. 4 All as per item No.1 above but for up 32.5 KVA to 35KVA DG SET. 5 All as per item No.1 above but 40KVA DG SET. 6 All as per item No.1 above but 50KVA DG SET. 7 All as per item No.1 above but for up 62.5 KVA to 63KVA DG SET. 8 All as per item No.1 above but for 82.5KVA DG SET. 9 All as per item No.1 above but for up 100 KVA to 125KVA DG SET. 10 All as per item No.1 above but 160KVA DG SET. 11 All as per item No.1 above but for 200KVA DG SET. 12 All as per item No.1 above but for 250KVA DG SET. 13 Supply &refiling multi-grade 15W40 lubricating oil for DG Sets as per manufacturer’s recommendations, complete all as specified and directed. 14 Supply & refiling coolant for radiator for any type of DG SET of any capacity as per manufacturer’s recommendations, complete all as specified and directed by Engineer in Charge 15 Repair& Overhauling of radiator assembly by dismantling from engine transporting to the workshop and removing the sediments and scales, corrosion etc by means of acid, cleaning and high pressure water washing and air cleaning, gas welding / soldering with good quality material for stopping the leakage etc, re-assembling the same with new gaskets and transporting to the site, fixing to the engine with hoses, clips complete to the entire satisfaction of engineer - in - charge as required for following DG Sets:(a) up to 20KVA DG set 16 All as per item No.15 above but for 30 KVA DG Set. 17 All as per item No.15 above but for 35KVA DG Set. 18 All as per item No.15 above but for 40KVA DG Set. 19 All as per item No.15 above but for 50KVA DG Set. 20 All as per item No.15 above but for 62.5 KVA TO 63 KVA DG Set. 21 All as per item No.15 above but for 82.5KVA DG Set. 22 All as per item No.15 above but for 100 KVA DG Set. 23 All as per item No.15 above but for 125 KVA DG Set. 24 All as per item No.15 above but for 160 KVA DG Set. 25 All as per item No.15 above but for 200 KVA DG Set. 26 All as per item No.15 above but for 250 KVA DG Set. 27 Supply & fix Hose pipe set & Clips of water / coolant cooled radiator systemfor following DG set:- (a) upto 125 KVADG set 28 (b)Above125 KVA and upto 160 KVADG set 29 Dismantling the water pump of the DG Set taking out the worn out parts, refixing the water pump in the same position after replacing the worn out parts with new water pump repair kit set for following DG set:-(a) Upto 125 KVADG set 30 All as per item No.29 above but for above125 KVA and upto 160 KVA. 31 Dismantling & strip opening of self starter for 12 volt/24 volt inspecting /checking the complete parts & taking out worn out parts/unserviceable parts and making the self starter functional after replacing the new parts as required and directed. Note: All Spare parts shall be Included in the quoted rates . 32 S&F following items to self starter of existing make.(a)S&F Armature assembly 12 volt suitable for 80 AH to 150 AH. 33 (b)S&FSolenoidswitch 12volts 34 (c)S&F Field coil 12 volts 35 (d)S&F Bendex pinion 12 volts complete 36 (e)S&F Carbon brush 37 S&F following items to self starter of existing make.(a)S&F Armature assembly 24 volt suitable for 150 AH to 180 AH 38 (b)S&F Solenoidswitch 24volts 39 (c )S&F Field coil 24 volts 40 (d)S&F Bendex pinion 24 volts complete 41 (e) S&F Carbon brush 42 Material and labour for servicing battery charging alternators assembly of DG Set, by disconnecting from engine and dismantling the battery charging alternator assembly for following DG set cleaning all accessories and replacing with worn out parts like carbon brush, bush/bearing , jumping leads etc, and varnishing all as directed. (a) up to to 20KVA DG set. 43 All as per item No.42 above but for 25 KVA to 30 KVA DG Set. 44 All as per item No.42 above but for 32.5 KVA to 40 KVA DG Set. 45 All as per item No.42 above but for 41 KVA to 50 KVA DG Set. 46 All as per item No.42 above but for 62.5 KVA to 63 KVA DG Set. 47 All as per item No.42 above but for 82.5 KVA DG Set. 48 All as per item No.42 above but for 100 KVA to 125 KVA DG Set. 49 All as per item No.42 above but for 160 KVA to 200LVA DG Set. 50 Disconnection and dismantling the fuel injector pump assembly from its original position, Overhauling & servicingby cleaning / oiling/servicing of fuel injector pump assembly, removing and replacement with and including fuel injector pump, repair kit, fuel pipe and injectorsincluding calibration & refixing the same complete all as directed by Engineer-in-charge for following DG set :-(a) up to 20KVA DG set. 51 All as per item No.50 above but for 25 KVA to 30 KVA DG Set. 52 All as per item No.50 above but for 32.5 KVA to 40 KVA DG Set. 53 All as per item No.50 above but for 50 KVA DG Set. 54 All as per item No.50 above but for 62.5 KVA to 63 KVA DG Set. 55 All as per item No.50 above but for 82.5 KVA DG Set. 56 All as per item No.50 above but for 100 KVA to 125 KVA DG Set. 57 All as per item No.50 above but for 160 KVA to 200 KVA DG Set. 58 S&F in repairs RPM meter of DG set complete all as specified and directed. 59 S&F in repair oil pressure Gauge on DG set complete all as specified and directed. 60 S&F in repair oil temperature Gauge on DG set complete all as specified and directed. 61 S&F in repair water temperature Gauge on DG set complete all as specified and directed. 62 S&F in repair fuel indication gauge on DG set complete all as specified and directed. 63 S&F in repair PVC insulated stranded copper conductor cable of 16 sqmmsingle core, of 2 Mtr length, soldered with 2 Nosbattery terminals suitable for 60-180 Ah 12V DC battery, complete all as specified and directed. Make of cable: Plaza / Finolex / Gloster / National / Polycab 64 Dismantling asbestos rope from silencer of DG set and supply & fixing asbestos rope (8/10mm thick) around silencers complete all as specified and directed. 65 M&L for preparation of old painted surfaces of DG Set complete (DG Set cap 32.5 to 35 KVA) with fuel tank by scrapping / removing old paint / dust etc and painting with two coats of synthetic enamel paint (colour & tint as approved) over a coat of red oxide primer including caliberation of capacity and marking/writing as follows:-(a)Tank capacity(b)Tank cleaned on due date. 66 Disconnecting, and taking out carefully unserviceable alternator, transformer and old pattern AVR ofany make and any capacityof DG Sets , dismantling andstrip opening of alternator for servicing, taking outand removing old burnt out winding and rewinding of alternator with existing gauge super enamelled copper wireas approved by the Engineer-in-Charge with insulatingmaterial such as luminous paper, latherized paper, cotton tape, glass sleeves, insulating varnish & alternators making new to shunt field coil,main poles, yoke, armature slot, armature, commutator, bushes, bearing, shaft magnatic, pole shoe, boring, making new to cleaning slots / Declaying of slots if it get damagedetc, including reassembling and fixing the same in position and testing alternator assembly, complete all as specified and directed by the Engineer-in-Charge.Note: The contractor shall make all the arrangements for repair and rewinding of alternator, transformer and old pattern AVR ofany make and any capacityof DG Sets to make it functional however the payment shall only be made for the qty of copper wire used for winding. 67 Disconnecting, and taking out carefully unserviceable alternator any make and 21 to 50 KVA capacityof DG Sets , dismantling andstrip opening of alternator for servicing, taking outand removing old burnt out winding and rewinding of alternator with existing gauge super enameled copper wireas approved by the Engineer-in-Charge with insulatingmaterial such as luminous paper, latherized paper, cotton tape, glass sleeves, insulating varnish & alternators making new to shunt field coil, main poles, yoke, armature slot, armature, commutator, bushes, bearing, shaft magnatic, pole shoe, boring, making new to cleaning slots / Declaying of slots if it get damagedetc, including reassembling and fixing the same in position and testing alternator assembly, complete all as specified and directed by the Engineer-in-Charge. 68 Supply only super enamelled copper wire winding of existing gauge with all safety and insulating materials as approved by the Engineer-in-Charge. 69 Taking out following defective parts from Alternator ofDG sets and supply and fixing new parts in same position including testing, complete all as specified and directed by Engineer-in-Charge :-AVR unit complete for up to 20 KVA DG Set 70 All as per item No.69 above but for 25 KVA to 30 KVA DG Set. 71 All as per item No.69 above but for 32.5 KVA to 40 KVA DG Set. 72 All as per item No.69 above but for 50 KVA DG Set. 73 All as per item No.69 above but for 62.5 KVA to 63 KVA DG Set. 74 All as per item No.69 above but for 100 KVA to 125 KVA DG Set. 75 All as per item No.69 above but for 160 KVA to 200 KVA DG Set. 76 All as per item No.69 above but for Terminal plate 77 All as per item No.69 above but for Silicon Rectifier assemblywith metallic plate as existing covered with thin layer of selenium and inverted nut bolt , control wiring soldering complete all as specified and directed. 78 All as per item No.69 above but for Flexible rubber coupling star typecapacity alternator coupled for 10 to 40 KVA , complete all as specified and directed. 79 All as per item No.69 above but for Flexible rubber coupling star typecapacity alternator coupled with Kirloskar or any approved make of DG set for 41 to 82.50 KVA, complete all as specified and directed. 80 S & F in repair flexible fuel pipe of 5 Mtr length including end hexagonal nut bolts etc, complete all as specified and directed. 81 S & F in repair ignition switch push button type, complete all as specified and directed. 82 S&Fin repair lead acid battery maintenance free 12 Volt 150Ah, complete all as specified and directed Make: Exide/Amaron 83 All as per item No.82 above but for 12 Volt 180Ah. 84 S&Fin repair self starter 12 V for DG setsuitable for kirloskar, Ruston & CG complete all as specified and directed. (a) For upto 25 KVA 85 (b) All as per item No.84 above but For 30 to 40 KVA. 86 (c) All as per item No.84 above but For 63 KVA to100 KVA 87 (d) All as per item No.84 above but For 125 to 160KVA. 88 S&F brass terminal for batteriesincluding taking out and removing existing unserviceable terminals, complete all as specified and directed. 89 M&L for top overhauling of DG set of any Make with and including taking down of the old unserviceable parts such as inlet and exhaust valve mechanism, valve guide sheet, tappets, cylinder liners, pressure ring, oil rings, piston, connecting rod and gudgeon pin including lathe work as required for top over haulingandfixing the unserviceable parts in same position, complete all as specified and directed.Note :- Spare parts shall be measured and paid for separately under respective items at supply only rates for following capacities of DG Sets(a) For 10 to 25 KVA. 90 (b) All as per item No.89 above but For 30 to 82.5 KVA. 91 (c) All as per item No.89 above but For 82.5 KVA to125 KVA 92 (d) All as per item No.89 above but For 125 to 160KVA. 93 Supply only Sleevesliner, complete all as specified and directed. 94 Supply only Piston , complete all as specified and directed. 95 Supply only Piston oil ring, complete all as specified and directed. 96 Supply only Piston pressure ring, complete all as specified and directed. 97 Supply only Inlet valve mechanism, complete all as specified and directed. 98 Supply only Exhaust valve mechanism, complete all as specified and directed. 99 Supply only Connecting rod bearing , complete all as specified and directed. 100 Supply only Valve guide, complete all as specified and directed. 101 Supply only connecting rod bush, complete all as specified and directed. 102 Supply only Valve guide sheet, complete all as specified and directed. 103 Supply only FIP calibration, complete all as specified and directed. 104 Supply only Injectors, complete all as specified and directed. 105 Supply only Inlet and exhaust valve spring, complete all as specified and directed. 106 Supply only Head gasket set, complete all as specified and directed. 107 Supply only injector sleeves, complete all as specified and directed. 108 Supply only Connecting rod, with nuts, seal packing, complete all as specified and directed. 109 Supply only oil cooler with all nuts and packingetc complete all as specified and directed 110 Supply only Oil pump with all accessories used in fixing complete all as specified and directed. 111 Supply only Feed pump with all accessories used in fixing complete all as specified and directed. 112 Supply only Banjo bolt with washer and packing etc, complete all as specified and directed. 113 Supply only Compressor ring, complete all as specified and directed. 114 Supply only Turbo Charger complete with all accessories used in fixing complete all as specified and directed. 115 Supply only Exhaust fan with all accessories used in fixing etc complete all as specified and directed. 116 Supply only Turbo fan with all accessories used in fixing etc complete all as specified and directed. 117 M&L for head repair complete with lathe work including all boringwork complete as per existing and fixing again in engine complete all as specified and directed. 118 Supply only valve seal, complete all as specified and directed. 119 Supply only valve lock, complete all as specified and directed. 120 Supply only Actuator with all accessories used in fixing, complete all as specified and directed. 121 Supply only ECU with all accessories used in fixing, complete all as specified and directed. 122 Supply only Suppressor with all accessories used in fixing, complete all as specified and directed. 123 Supply only Governor with all accessories used in fixing, complete all as specified and directed. 124 Supply only NRV with complete accessories used in fixing, complete all as specified and directed. 125 Supply only MPU complete with all accessories used in fixing , complete all as specified and directed. 126 Supply only Stop Solenoid with all accessories used in fixing, complete all as specified and directed. 127 Supply only IPS sensor with all accessories used in fixing, complete all as specified and directed. 128 Supply only Oil sensor with meter and all accessories used in fixing, complete all as specified and directed. 129 Supply only Ignition switch with all accessories used in fixing, complete all as specified and directed. 130 M&L for top overhauling of DG set 32.5 to 40 KVA Make : Cummins, KEC , Mahindra, greaves and kirloskar with and including of taking down of the old unserviceable parts such as inlet and exhaust valve mechanism, valve guide sheet, tappets, cylinder liners, pressure ring, oil rings, pistonconnecting rod and gadgeon pin and lathe work as required for top over hauling including fixing all the necessary parts in position, complete all as specified and directed.Note :- Spare parts shall be measured and paidunder respective items of BOQ at supply only rates. 131 All as per item No.130 above but 30 KVA to 63 KVA. 132 Supply and fixingSleevesliner, complete all as specified and directed. 133 Supply and fixingPiston , complete all as specified and directed. 134 Supply and fixingPiston oil ring, complete all as specified and directed. 135 Supply and fixingPiston pressure ring, complete all as specified and directed. 136 Supply and fixingInlet valve mechanism, complete all as specified and directed. 137 Supply and fixingExhaust valve mechanism, complete all as specified and directed. 138 Supply and fixingConnecting rod bearing , complete all as specified and directed. 139 Supply and fixingValve guide, complete all as specified and directed. 140 Supply and fixingconnecting rod bush, complete all as specified and directed. 141 Supply and fixingValve guide sheet, complete all as specified and directed. 142 Supply and fixingFIP calibration, complete all as specified and directed. 143 Supply and fixingInjectors, complete all as specified and directed. 144 Supply and fixing Inlet and exhaust valve spring, complete all as specified and directed. 145 Supply and fixingHead gasket set, complete all as specified and directed. 146 Supply and fixing Connecting rod, with nuts ,seal packing, complete all as specified and directed. 147 Supply and fixingoil cooler with all nuts and packingetc complete all as specified and directed 148 Supply and fixingOil pump with all accessories used in fixing complete all as specified and directed. 149 Supply and fixingFeed pump with all accessories used in fixing complete all as specified and directed. 150 Supply and fixingBanjo bolt with washer and packing etc, complete all as specified and directed. 151 Supply and fixingCompressor ring, complete all as specified and directed. 152 Supply and fixingTurbo Charger complete with all all accessories used in fixing complete all as specified and directed. 153 Supply and fixingExhaust fan with all accessories used in fixing etc complete all as specified and directed. 154 Supply and fixingTurbo fan with all accessories used in fixing etc complete all as specified and directed. 155 M&L for head repair complete with lathe work including all boringwork complete as per fixing again in engine complete all as specified and directed. 156 Supply and fixingvalve seal complete all as specified and directed. 157 Supply and fixingvalve lock complete all as specified and directed. 158 Supply and fixingActuator with all accessories used in fixing, complete all as specified and directed. 159 Supply and fixingECU with all accessories used in fixing, complete all as specified and directed. 160 Supply and fixingSuppressor with all accessories used in fixing, complete all as specified and directed. 161 Supply and fixingGovernor with all accessories used in fixing, complete all as specified and directed. 162 Supply and fixingNRV with complete accessories used in fixing, complete all as specified and directed. 163 Supply and fixingMPU complete with all accessories used in fixing , complete all as specified and directed. 164 Supply and fixingStop Solenoid with all accessories used in fixing, complete all as specified and directed. 165 Supply and fixingIPS sensor with all accessories used in fixing, complete all as specified and directed. 166 Supply and fixingOil sensor with meter and all accessories used in fixing, complete all as specified and directed. 167 Supply and fixingIgnition switch with all accessories used in fixing, complete all as specified and directed. 168 Supply and fixing injector sleeves, complete all as specified and directed. 169 Scraping old paint from the voltage stabilizer 3 phase capacity and preparation of surface and re-painting the voltage stabilizers by spraying synthetic enamel paint of approved colour and make, writing SM/MES No and capacity with white paint all as required at site, complete all as specified and directed. (a) For 10 KVA to 100 KVA voltage stabilizer. 170 (b) All as per item no 169 above but for For 100 KVA to 225 KVA voltage stabilizer. 171 Taking out unserviceable control wiring complete from servo controlled voltage stabilizer of any capacity and of any make 3 phase 415 volts for unbalanced load. Providing wiring loom complete to the stabilizers made out of suitable size PVC insulated copper conductor cable including cables lugs, connectors, channels and fixing in replacement of any other worn out/unserviceable items to make it functional, complete all as specified and directed. (a) For up to 20 KVA stabilizerNote:-Additional items required to make stabilizers serviceable will be measured and paid separately under respective items. 172 (b) All as per item no 171 above but For up to 21 KVA to 40 KVA stabilizer 173 (c) All as per item no 171 above but For up to 41 KVA to 60 KVA stabilizer 174 (d) All as per item no 171 above but For up to 61 KVA to 80 KVA stabilizer 175 (e) All as per item no 171 above but For up to 81 KVA to 100 KVA stabilizer 176 (f) All as per item no 171 above but For up to 141 KVA to 160 KVA stabilizer 177 (g) All as per item no 171 above but For up to 181 KVA to 200 KVA stabilizer 178 S&F in replacement of digital control servo card for voltage stabilizer for input supply output supply with following specifications: for 10 to 63KVA. (a) High voltage cut off protection (b) Voltage reduction (c) Automatic ON after 10 sec time delay (d) Duel display (e) Cast iron CT for Ampere usage all as specified and directed by EIC. 179 Supply only synchronous motor single phase AC 230 volts suitable to work with voltage stabilizer of any Make AE/Blue line /Paradise/Vinitec/Electric field/ Sheeba Info tech with torque up to 5 Kg/cm2, complete all as specified and directed. (a) Cap. up to 50 KVA. 180 (b)All as per item no 179 above but For Cap. for 51 KVA to 225 KVA. 181 Supply and fixing gear suitable for synchronous motors to operate the shaft forvariable dimmer stat. 182 Supply only trigger (control) transformer with primary voltage 230 volts and secondary voltage any desired voltage between 12 volts to 60 volts to suit the control circuit of the stabilizer as per sample. 183 Supply and fixingdimmer stat 28 amps rating suitable for voltage stabilizer of any cap up to 50KVA per phase of any make to match with existing system, complete all as specified and directed. 184 Supply and fixingdimmer stat 70 amps rating suitable for voltage stabilizer of any cap up to 50KVA per phase of any make to match with existing system, complete all as specified and directed. 185 Supply and fixingdimmer stat 60 amps rating suitable for voltage stabilizer of any cap aboveup to 50KVA to 100 KVA per phase of any make to match with existing system, complete all as specified and directed. 186 Supply and fixingdimmer stat 100 amps rating suitable for voltage stabilizer of any cap up to 200KVA per phase of any make to match with existing system, complete all as specified and directed. 187 Supply and fixingdimmer stat 140 amps rating suitable for voltage stabilizer of any cap aboveup to 51KVA to 100 KVA per phase of any make to match with existing system, complete all as specified and directed. 188 Supply only dimmer stat 280 amps rating suitable for voltage stabilizer of any cap up to 200KVA per phase of any make to match with existing system, complete all as specified and directed. 189 Supply only drive assembly complete suitable for voltage stabilizers any make up to 100 KVA per phase all as per sample held in Sub Division, complete all as specified and directed. 190 Supply and fixingdrive assembly complete suitable for voltage stabilizers any make above 101 KVA up to 200 KVA per phase all as per sample held in sub Division, complete all as specified and directed. 191 Supply and fixingcarbon brush with holder as per sample held in Sub Division suitable for voltage stabilizer of any make, any capacity upto 50 KVA, complete all as specified and directed. 192 Supply and fixingcarbon brush with holder as per sample held in Sub Division suitable for voltage stabilizer of any make, any capacity 51 KVA to 200KVA, complete all as specified and directed. 193 Taking out main dimmer of the voltage stabilizer for repair/rewinding and rewinding of the main dimmer using super enamelled copper winding wire of existing gauge including leatherite paper, PVC sheets, sleeves etc all as required including varnishing complete with insulating varnish, drying and refixing to the stabilizer after testing, complete all as specified and directed. Note: The contractor shall make all the arrangements for repair and rewinding of stabilizers to make it functional however the payment shall only be made for the qty of copper wire used for winding. 194 Supply and fixing in replacement brass studs with nuts, washers etc complete including porcelain bushessuitable for voltage stabilizers upto 50 KVA cap any make all as required at site, complete all as specified and directed. 195 All as per item No.194 above but 51 KVA up to 100 KVA stabilizer. 196 All as per item No.195 above but 101 KVA up to 200 KVA stabilizer. 197 Filtration of transformer oil of Voltage Stabilizer oil type up to 150 KVA capacity installed at different sub stations/locations using filtration plant , dehydration and improving di-electric strength of the oil to withstand 40 KV for one minute including testing of oil as specified and directed. NOTE : Stabilizer oiltest kit shall be provided by the contractor at site for testing of oil. 198 M&L for Filling in with new Stabilizer/transformer oil low viscosity of approved make as per IS-335 of 1992 and di-electric strength 50 KV when tested at 2mm gap all as specified anddirected by Engineer-in-Charge. 199 M&L for Filling in with new Stabilizer/transformer oil low viscosity of approved make as per IS-335 of 1992 and di-electric strength 20 KV when tested at 1 mm gap all as specified anddirected by Engineer-in-Charge. 200 Disconnecting and taking out of unserviceable control wiring indicators, meters, fuses, selector switch, contactors, timer, relays, CTs MCCBs etc of AMF panel of any description of 10 KVA to 200 KVA capacity DG Set & opening of AMF panel, checking AC/DC circuits and replacement of unserviceable control wiring with with 1.5 sqmm, single core, copper conductor, flexible, PVC insulated, unsheated cable suitable upto 100 volts confirming to IS-694, taking out, removing and replacement of unservicable parts /spare/items, reassembling control the panel & shape ineither side by increasing or decreasing strip up/down to required lengthby mean of soldering /brazing/welding or cutting including copper nuts, bolts & washers to fix the contractor assembly/MCCB etc in panel. Testing the AMF panel on full load after completion of repair etc complete all as specified and directed by Engineer. in charge . Note:- The Quoted rates of the contractor are deemed to be included for fixing the serviceable parts in in position . The new replaced parts shall be measured and paid for quoted rates are inclusive of replacement of small /minor parts such as nut, bolts, washers/ lugs/ gaskets etc., complete all as specified and as directed.(a) For capacity of 10KVA to 40 KVA DG Set. 201 All as per item No.200 above but 32.5 KVA to 160 KVA DG Set. 202 All as per item No.200 above but 10 KVA to 200 KVA DG Set. 203 S&F 3 pole AC control power contactor, 415 volts, Phase 50hz rated operational current 32A AC 3 rating confirming to IEC-60947 with suitable NO & NC auxiliary contactor in AMF/Motor control panel as required complete fixing with existing control panel and testing for smooth functioning as directed by Engineer-in-Charge. Make ABB/L&T. 204 S&F 3 pole AC control power contactor, 415 volts, Phase 50 hz rated operational current 63amp. & AC 3 rating confirming to IEC-60947 in AMF Panel complete all as specified and directed. 205 S&F 3 pole AC control power contactor, 415 volts, Phase 50 hz rated operational current 95amp. & AC 3 rating confirming to IEC-60947 in AMF Panel complete all as specified and directed. 206 S&F 3 pole AC control power contactor, 415 volts, Phase 50 hz rated operational current 160amp. & AC 3 rating confirming to IEC-60947 in AMF Panel complete all as specified and directed. 207 S&F 3 pole AC control power contactor, 415 volts, Phase 50 hz rated operational current 300 amp. & AC 3 rating confirming to IEC-60947 in AMF Panel complete all as specified and directed. 208 S&F 3 pole AC control power contactor, 415 volts, Phase 50 hz rated operational current 400 amp. & AC 3 rating confirming to IEC-60947 in AMF Panel complete all as specified and directed. 209 S & F contactor coil MNX-140, 415 Volts complete all as specified and directed. 210 S & F contactor coil MNX-400, 415 voltscomplete all as specified and directed. 211 S & F contactor coil ML-10, 415 voltscomplete all as specified and directed. 212 S & F contactor coil ML-6, 415 voltscomplete all as specified and directed. 213 M&L for Shifting of DG set of any make & capacity from old location to new location with carefully handling lifting & dismantling of canopy & same re fixing at new location all as specified and directed.Note: The quoted rate includes necessary crane/ lifter for lifting of DG set and re locating the same at new location. 214 S&F Electronic Star-Delta timer 240 V VAC 50/60 Hz Tolerance limt - 20% to +10% Contact 5A @ 240 VAC Timing 3 Sec to 120 Sec complete including setting with existing control panel and testing for smooth functioning as directed by Engineer-in-Charge. 215 S & F Supply monitoring Device for phase, neutral & voltage control supply 3P4W, 415 VAC, 47 to 53 Hz series - SM 500 of L & T make suitable for operating 20 Hp 30 Hp Submersible pump and motor including setting with existing control panel and testing for smooth functioning as directed by Engineer-in-Charge. Make L&T/ABB. 216 S & F relay for contactor 600 V AC class 10 Trip Amps 0.25 - 0.40 Amps of ABB make model no TA 25DU-M IP-20 confirming to IEC-60947 complete including setting with existing control panel and testing for smooth functioning as directed by Engineer-in-Charge. 217 Supply and fixingholder for printed control card circuit suitable for any make voltage stabilizer including connections by soldering , complete all as specified and directed. 218 Supply and fixingmicro switch (limit switch) suitable to cut off supply to control motors on high and low set limits as per sample held in sub divn, complete all as specified and directed. 219 Supply and fixingauto manual toggle switch 2 way 5 amps 230 volts including connecting electrically, complete all as specified and directed. 220 Supply and fixingvoltmeter digital type 30 to 600 volts of suitable size etc complete all as specified and directed. 221 Supply and fixing printed control card circuit suitable for voltage stabilizer of anymake complete all as specified and directed. 222 Supply and fixingindicator with bulb, red, yellow or green 230 volts complete all as specified and directed. 223 Supply and fixingpush button any type and any size as per sample held in Sub Division, suitable to operate the synchronous motor manually, complete all as specified and directed. 224 S&F in repair Change over switch off load 415 volt TPN in sheet metal enclosure of capacity 63 amp, complete all as specified and directed. 225 S&F in replacement off loadChange over switch, 4 pole 415 volts,100 Amps rating side handle opetated after dismantling and taking out of old change over switch of any make and capacity complete all as specified and directed. 226 S&F in repair 4 poleMCCB, 415 volts adjustable type, 100 Amps with breaking capacity 16 KVA complete all as specified and directed. 227 S&F LT panel locks with key to be fitted in existing doors of LT panels proper alignment for smoothing working as directed. 228 S&F and laying XLPE insulated, armoured heavy duty electric cable with aluminium couductor, 1100 volts grade, cross-sectional area 35sqmm 3.5 core complete all as specified and directed. 229 S&F and laying XLPE insulated, armoured heavy duty electric cable with aluminium couductor,1100 volts grade, cross-sectional area 25sqmm 3.5 core complete all as specified and directed. 230 S&F and laying XLPE insulated, armoured heavy duty electric cable with aluminium couductor,1100 volts grade, cross-sectional area 95 sqmm 3.5 core complete all as specified and directed. Note. The Cost of thimbles/lugs and cable gland etc is including in quoted rate and no extra payment will be made for it. 231 Excavation in trenches not exceeding 1.5m wide and n.exc. 1.5 m deep for foundation of poles/stay/cable etc including getting out in any type of soil complete all as specified and directed by Engr-in-Charge. 232 Returning, filling in, including spreading, levelling watering and well ramming in layers not exceeding 25 cm in soils complete all as specified and directed. 233 Removing excavated material/surplus soil not exceeding 50 mtr and depositing where directed at a level not exceeding 1.5 mtr above the starting point complete all as specified and directed. 234 M&L for Sub Class B bricks, old size for covering protection to the electric cable laid dry, flat transversally along the length of cable on sandcushioning with width equal to length of brick complete all as specified and directed. 235 M&L for washed river dry sand cushioning in trenches 80mm thick before laying the cable and 150 mm thick after laying the cable including spreading levelling and hard punning complete all as specified and directed. 236 Supply and fixing GI tube, 100 mm bore, light grade with all fittings/clamps of suitable size and nuts and bolts, including one coat of red oxide primer and painting two coats of synthetic enamel paint complete, fixed to walls, pole ceiling or laid in trenches for cable protection complete all as specified and directed. 237 M&L for applying two coats of synthetic enamel paint on steel & iron surface of any description, not otherwise described, over 10cm width or girth including preparation of old painted surface by scrapping old paint with emery paper and smoothening the surface complete all as specified and directed by Engineer-in-Charge. 238 Supply & fixing in Replacement installation, testing and commissioning of ALTERNATOR for generating set water cooled capacity 200 KVA, 415 Volts, 0.8 PF at NTP, mounted on common base platform with flexible coupling, 1500 RPM, alongwith sound proof enclosureas per GSR 37 (E) dated 17.05.2002 as amended from time to time DG set shall be capable of operating in temperature range of (-15° C to + 39 °C) andBest in Class Efficiency, Special Windings to Reduce Harmonics and Vacuum pressure Impregnation and epoxy gel coating on the winding including taking down old unserviceable alternator as specified anddirected by Engineer-in-Charge.Note : The Contractor shallquote the cost of tools , plants and machinery for the complete installation and all other charges shall be borne for the item as above. 239 Material and Labour for periodic inspection and servicing, to be carried out in every three months, and making/keeping the cranes serviceable, for cranes of 2/4 Ton capacity installed in various bldgs, including the following:- (i) LONG TRAVEL MOTION AND CROSS TRAVEL MOTION(a) Checking Gear box oil level and filling with required oil and rectification of leakages if any.(Note: Gear Oil shall be measured and paid separately at supply only rates) (b) Brake adjustment (c) Checking of Long travel & cross travel wheel for any noise/malfunctioning. (d) Checking grease of Geared couplings, nut tightening and replacement of grease nipple. (e) Checking of oil in Hydraulic thruster brake, rectification of leakages if any and filling with required quantity of oil.(Note: Brake Oil shall be measured and paid separately as supply only rates) (f) Checking of electric motor connections, insulation resistance value etc. (g) Checking the cut-off at extreme ends with the limit switch. (j) Checking and greasing of shaft pedestal.(ii) HOIST MOTION (a) Checking Gear box oil level and filling with required oil and rectification of leakages if any.(Note: Gear Oil shall be measured and paid separately at supply only rates) (b) Brake adjustment (c) Checking of main bearings of the Rope Drum including greasing the same(d) Checking grease of Geared couplings and nut tightening. (e) Checking of oil in Hydraulic thruster brake, rectification of leakages if any and filling with required quantity of oil.(Note: Brake Oil shall be measured and paid separately at supply only rates) (f) Checking of electric motor connections, insulation resistance value. (g) Checking wire rope for any damage & greasing the rope. (h) Adjustment of the rotary limit switch. (j) Checking of Bearing of the Hook and greasing the same.(iii) ELECTRICAL PANEL (a) Checking the contactors for overheating or flashing. (b) General checking of contacts and connections.(c) Cleaning of control panels and checking of connections.(d) Checking of connections of VVVF drives/other drive, calibrating VVVF drive to get smooth movement & maximum efficiency / other drives for smooth functioning of the same. 240 Supply only Gear oil 20W 90 OMD for topping up/ replacing complete all as specified and directed. Make : Gulf / Shell / Castrol. 241 Supply only all purpose Grease for lubricationcomplete all as specified and directed. Make:- Castrol/Servo/Shell. 242 Supply, laying/hanging, connecting PVC insulated PVC sheathed cable, FRLS grade, unarmoured, electric control cables (Heavy duty) with stranded copper conductor of size 1.5 sq mm 16 core 1100 Volts grade including SS gland etc for controlling crane motion complete all as specified and directed. Make: Finolex/RPG/RR Kabel/ Grandlay. 243 Supply and fixing in replacement flame proof limit switch for LT/CT motion suitable for 2Ton capacity EOT crane complete all as specified and directed. Make: Sudhir/ Baliga/ Shyam. 244 Supply and fixing in replacement brake liner of LT/CT/hoist brake lining suitable for 2Ton capacity EOT crane complete all as specified and directed. 245 Labour only for locating the fault in EOT cranes/ Automatic Sliding Gate any capacity, make and type including rectification of minor defects such as tightening of nut & bolts, checking and rectifying loose connection of control panels,accessories and current collectors, replacing of fuse wire etc to keep the cranes functional complete all as specified and as directed.Note:-i) Supply only spare parts excluding minor parts will be measured and paid for under relevant items. ii) Contractor shall attend day to day complaint of crane regularly as and when called within 24 hours & maintenance shall be carried out accordingly for smooth functioning of crane and cost of the same shall deemed to be included in the above quoted rates. 246 Supply and fixing PVC insulated, SS woven wire rope of 4 sqmm dia suitable hanging application suitable for push button station including locking clamp etc complete all as specified and directed. 247 Supply, installation & commissioning in repairs microprocessor based wireless radio remote control (RRC)/crane control switchof dual speed, opertaing range approx 120 m fromreceiver panel of IP-54 protectionfor EOT crane having 12 function button, including 6 single speed button, + start and stop button (The transmitter shall be light weight, rugged, reliable and made from ABS plastic. It shall be operable from Ni-Cd rechargeable battery, which shall provide minimum 72 hours of operations with full charge. It shall be supplied housed in a protective leather cover), indicators, battery charger and other connected accessories etc complete all as specified and directed by Engineer-in-Charge. 248 Supply, installation, commissioning and testing in repairs Electron indoor/out doorTemperature sensor with suitable flame proof cable minimum 10 m length and measuring range -20 to 50 degree celsius and other connected accessories etc complete all as specified and directed by Engineer-in-Charge. 249 Earthing complete with galvanised steel earth plate electrode 600x600x6mm thick buried directly inground (earth pit not less than 2.25 mtr below normal ground level) with top edge of the plate not less than 1.5 mtr below ground level connected to galvanised iron strip 25×4mm means of bolts, nuts check nut & washers of galvanised iron or steel & connected to main switch including complete excavation and earth work in soft/loose soil and disposal of surplus soil to a distance not exc 50 meters, PCC Chamber (1:3:6) type C-2 precast RCC cover with frame, funnel wire mesh, 20mm bore light grade galvanised iron or steel pipe for water, charcoal or coke and salt in alternative layers of 15cm compacted thickness all around the earth electrode complete all as shown in electrical plate No 3 of SSR part-I including welding with suitable electrode andtesting complete all as directed. NOTE :-(i) Main earthing strip from earth plate electrode to test point upto length of 7.5 mtrs length shall be deemed to be included in the unit rate quoted against this item. (ii) M&L for tubing GI med grade 40mm dia for protection ofearthing strip and passing the Road/passesand etc. shall be deemed to be included in the unit rate quoted against this item. (iii) On testing after completion if the desired resistance is not obtained the contractor shall redo the earthing without any extra cost to the department . 250 Earthing complete with galvanised steel earth plate electrode 600x600x6mm thick buried directly inground (earth pit not less than 2.25 mtr below normal ground level) with top edge of the plate not less than 1.5 mtr below ground level connected to galvanised iron strip 32×6mm means of bolts, nuts check nut & washers of galvanised iron or steel & connected to main switch including complete excavation and earth work in soft/loose soil and disposal of surplus soil to a distance not exc 50 meters, PCC Chamber (1:3:6) type C-2 precast RCC cover with frame, funnel wire mesh, 20mm bore light grade galvanised iron or steel pipe for water, charcoal or coke and salt in alternative layers of 15cm compacted thickness all around the earth electrode complete all as shown in electrical plate No 3 of SSR part-I including welding with suitable electrode andtesting complete all as directed. NOTE :-(i) Main earthing strip from earth plate electrode to test point upto length of 7.5 mtrs length shall be deemed to be included in the unit rate quoted against this item. (ii) M&L for tubing GI med grade 40mm dia for protection ofearthing strip and passing the Road/passesand etc. shall be deemed to be included in the unit rate quoted against this item. (iii) On testing after completion if the desired resistance is not obtained the contractor shall redo the earthing without any extra cost to the department .
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