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Tender For Comprehensive Repair, Maintenance Of Mechanical Laundry And Misc Certain E/M Items Under Aor Of Ge (East) Jalandhar Cantt.; 2 (a) Washer extractor30 Kg - 01 No Make of machine : Fabtech Engineering 3 (a) Washer extractor30 Kg - 01 No Make of machine : Fabtech Engineering 4 (c) Washer extractor60 Kg - 01NosMake of machine : Fabtech Engineering 5 (a) Washer extractor60 Kg - 01 No Make of machine : Fabtech Engineering 6 (e) Drying Tumbler of capacity 60 Kg - 02 NosMake of machine : Fabtech Engineering 7 (g) Flat work Ironer double roller type - 01 NosMake of machine : Fabtech Engineering 8 h) Flat Bed press Machine of head & Bed size 1500mm*750 mm-02 NosMake :Fabtech 9 (j) Water softening plant- 01 NosMake of machine : Fabtech Engineering 10 (h) Flat bed press 1500x750mm - 02 NosMake of machine : Fabtech 11 Note: - Contractor shall keep the following aspects in mind while quoting unit rates and rates quoted shall be deemed to be include the following: -(i) All relevant documents must be submitted for approval before entering into AMC with firm.(ii) All minor defective parts will be replaced by contractor within 48 Hrs for above mentioned Laundry Plants/machineries.Replacement cost of defective parts is to be included in above mentioned AMC Rates except items mentioned at srl Noto . In case of delayarecovery of Rs 500/- per machine/day shall be made from the contractor dues.(iii) AMC includes monthly visit of qualified and experienced technician/engineer and Inspection, dismantling and taking down the unserviceableitems in connection to carry out necessary repair/maintenance of above mentioned machines of Laundry Plant and replacement of spares and complete assembling after repair/overhauling, servicing, cleaning and testing is rquired so as to make the machine functional in all aspects.(iv) Descaling/Cleaning of chocked Steam pipelines and steam trap Valves and welding and replacement of coupling, joints ,union etc if required to stop leakage of water and steam from the pipelines. (v) The cost of transportation if any required is deemed to be included in the quoted rate.(vi) Contractor must have to ensure that machine is functional in all respects. The contractor will maintain daily record of machines about functioning / non functioning duly signed by JE E/M & Engr-in-Charge. The payment for machine will be paid for the day if the machine is working. No payment shall be paid if machine is found in non functioning condition. 12 (vii) The contractor shall make him acquainted/familier with the present condition of machines before quoting rates for AMC. No claim will be entertained on after stage on this account.(viii) The contractor shallhave to replace any item of machine under AMC which is not mentioned in this BOQ as directed by engr-in-charge as per requirement of site . NO extra claim shall be entertained in this regrad.Rate to be quoted accordingly. Item may be any like solenoid valve, shocker, FRL, V Belt , spring of ewasher, Hose pipe, water level switch, steam flexible pipe, B/F actuator valve any type,Door Gasket, VFD , control circuit plate, FRL, PVC Pneumatc pipe, , cloth & Cover, conveyser belt, main bearing set roller, bearing set any type, flat belt iron work, chain sproket set any type, pneumatic cylinder, solenoid valve,steam trap, SS flexible steam pipe, niplles any type, drum shaft, belt driven shaft,, door latches,timer, buffer, oilseal, limit switch, rectifier & element, all these items may be any type of existing machine. 13 M&L for routine preventive and periodical maintenanceof Steam Boiler 600 Kg/Hr 03 Nosinstalled at Military Hospital JRC including repair/replacement of major and minor spare parts except srl No.3 to 51) required during AMC without any extra cost to Govt by the expertise of any OEM in Mechanical Laundries :-Make of machine : Fabtech EngineeringThe AMC Service package covers the following for steam boiler 02 Nos :i) Site visit for preventive maint and check up of Steam boiler will be carried out by service technician of OEM or as recommended by the OEMevery month during the contract period. In the visit, technician will check and inspect both steam boiler plant system complete.ii) Contractor must submit the service reports every month from the Service Engineers along with the details of the Repair/maint/replacement of spares/testing of Steam Boilers carried out during every month during the contract period. On Failure of non submission of report by him, a penel recovery of Rs 5000/- per visit shall be made from the contractor dues. iii) Cleaning of chocked coil by descaling steam boiler -02 Nos, engineer shall carryout/supervise the descaling activity with Descaling Chemical (i.e. Chemical recommended by OEM)iv) Servicing/repair of all water pumps including replacement of unserviceable seals and glands , and servicing ,greasing /alignment of shaft/testing completeof all motors ofboth Steam Boilers.v) Servicing/repair/testing of electric control panel and replacement of unserviceable minor spares like meter , wiring etccomplete ofboth Steam Boilers. 14 vi) Contractor must have to ensure that machine is functional in all respects. The contractor will maintain daily record of machines about functioning / non functioning duly signed by JE E/M & Engr-in-Charge. The payment for machine will be paid for the day if the machine is working. No payment shall be paid if machine is found in non functioning condition.Note for srl item No. 1 & 2 : One laundry machine technician to be deployed forday shift of eight hours on all working days.Rate deemed to be included in quoted rate. The technician will make daily attendance with JE E/M or as directed by Engr-in-Charge.In case technician is not present a penalty or Rs. 1000/- per shift will be levied. Technician will also keep the plant room neat and clean. Necessary cleaning material will be provided by the contractor. The technician deployed should be in dress/uniform as directed by deptt. 15 Supply and fixing in replacementof steam boiler coil suitable for the steam boiler 600Kg/hr made out of seamless MS pipe 25 mm dia heavy duty or next higher size as reccomended by OEM, duly shaped for coil, jointed with MS sheet including replacement of old coil completeall as specified and as directed . 16 Supply and fixing in replacement lgnition transformer suitable for the steam boiler 600Kg all as specified and as directed. 17 Supply and fixing in replacement temp controller (DTC) 0 ot 400 Degree centigrade for 600 Kg boiler all as specified and as directed. 18 Supply and fixing in replacement pressure switchas per existing type and size all as specified and as directed 19 Supply and fixing in replacement electronic sequence timerall as specified and as directed 20 Supply and fixing in replacement pressure guage 0-21Kg/sqcm suitable for the steam boiler 600Kg all as specified and as directed . 21 Supply only Crystal salt as per sample for water softner plant to reduce the hardness of water 22 Supply only water softner Resin as per sample for water softner plant to reduce the hardness of water. 23 M & L for Insulation of M S Pipe with PUF slab 30 mm thick with and including applyingbituminuous compound and Al cladding with 26 gaugesheet complete for 50 mm dia MS pipe. 24 Ditto all as above item No 19above but for 40 mm dia MS pipe. 25 Ditto all as above item No 19above but for 25 mm dia MS pipe. 26 Ditto all as above item No 19above but for 20 mm diaMS pipe. 27 Supply and lay M S Pipes heavy grade with all fittings laid in floors or fixed to walls andceilings etc of size 50 mm dia incl welding, jointing, cutting required length as per site requirement. 28 Ditto all as above item No 23above but40mm dia. 29 Ditto all as above item No 23above but25mm dia. 30 Ditto all as above item No 23above but20mm dia 31 Ditto all as above item No 23above but100mm dia 32 Supply and fixing in replacement brass steam stop/gate valve 15 mm Bore for steam with wheel head complete all as specified and as directed. 33 Supply and fixing in replacement brass steam stop/gate valve 25 mm Bore for steam with wheel head complete all as specified and as directed. 34 Supply and fixing in replacement brass steam stop/gate valve 40 mm Bore for steam with wheel head complete all as specified and as directed. 35 Supply and fixing in replacement brass steam stop/gate valve 50 mm Bore for steam with wheel head complete all as specified and as directed. 36 Supply and fixing in replacement Flexible air pipe for air compressor suitable for air pressure 10 Kg /sqcm 15mm dia as per existing all as specified and as directed 37 Material and labour for preparation of surface for painting of steam boiler (Model FE/BLR/CO of Febtech Engineering) all accessories, connected items i.e Boilers outer shell, moisture separator, economiser, Chimney, Flue gas duct, main header for flue gas, other MS/Alumiinium structure, MS pipes for fuel and water , other E/M eqpts etc by preparationof surface by scraping old paint with sand paper and blower, filling of cavities with suitable putty and applying two coat ofheat rsistance paint, to hold upto temperature 600 0Cproperly paintcomplete all as specified and as directed 38 Material and labour for painting of MS surface of Chimney of steam boilers ,by preparation of surface by cleaning by cloth and applying two coat of super enamel synthetic heat resistance paint, with hold upto temperature 600⁰C properly complete all as specified and as directed 39 Supply and fixing in replacement gear box pulley with key, pulley made of mild steel 8", 03 groove Suitable for drying tumbler machine 50 Kg as per existing type andsize sample complete all as specified. 40 Supply and fixing in replacement counter shaft made of mild steel Suitable for drying tumbler 50 Kg as per sample complete all as specified. 41 Supply and fixing in replacement coupling assembly for gear box to motor with turning, nuts, bolts and washers, coupling made of mild steel Number 11 suitable for drying tumbler 50 Kg as per existing type and size sample complete all as specified 42 Supply and fixing in replacement tyre coupling Number 11 suitable for Drying tumbler 50Kg as per existing make & type complete all as specified and as directed. 43 Supply and fixing in replacement gear box complete with shaft suitable for Drying tumbler 50 Kg as per existing make & type complete all as specified and as directed 44 Material and labour for cross arms cable tray Angle iron / MS hollow pipes (round or square) bracings, supports, clamps and back plates fabricated from structural steel sections including nuts and bolts, washers, selding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed and inclusive or one primer coat, and one under coat and one finishing coat of paint. all as specified and as directed 45 Supply and fixing in replacement Finned strip heater made of GP sheathing having terminals at one end and two holes for horizontal installation of capacity 3 KW in Drying tumbler complete all as specified and as directed. Make: Daspass/Lazer/Usha 46 Disconnection all elctric, water, steam, air connections of any type of laundry machine i.e washer extractor, drying tumbler, hydro extractor etc and taking downfor repair work/replacement of frame including any type lifting equipments required and replacing the following items as per requirement complete all as specified and as directed:- 47 C section channel or any other cross sectionoff size or reccomended by the expertise of any OEM in Mechanical Laundries for Base frame. 48 SS 304 sheet 18 SWG for machine body of size as required for different cover sizes. 49 Re-Fixing only repaired laundry machine any type and making necessary elctric, water, steam, air connections, testing and commisioning complete all as specified and as directed. 50 M&L for painting of laundry machine base frame & internal MS frames by two coat of black colour synthetic enamel paint over a coat of red oxide primer after preparing of surfaces all as specified and as directed. 51 M&L for painting of MS pipe as per colour codeby two coat of synthetic enamel paint over a coat of red oxide primer after preparing of surfaces all as specified and as directed. 52 Supply and fixing in replacement over load relay 2.5 to 4 Amps complete all as specified and as directed. 53 Supply and fixing in replacement over load relay 5 to 9 Amps complete all as specified and as directed. 54 Supply and fixing in replacement over load relay 10 to 15 Amps complete all as specified and as directed. 55 Supply and fixing in replacement contactor MNX 18 with auxiliary contacts with standard operating coil 440/ 240 volts as required at site complete all as specified and as directed 56 Supply and fixing in replacement contactor MNX 25 with auxiliary contacts with standerd operating coil 440/ 240 volts as required at sitecomplete all as specified and as directed 57 Supply and fixing in replacement contactor MNX 40 with auxiliary contacts with standard operating coil 440/ 240 volts as required at site complete all as specified and as directed 58 Supply and fixing in replacement single phase preventer, suitable for electric motor/circuit upto 10HP of mechanical laundry machnes all as specified and as directed. 59 Supply and fix in replacement in existing LT Panel MCB TPN 16-32 Amp, 415 V, 10 KA all as specified and as directed. 60 Material and labour for rewinding of electric motor 1HP 3 phase 415 V AC 1400RPM including the following jobs:-(a) Removing old burnt out winding wire and rewinding of electric motor of laundry machines using super enameled copper winding wire of existing gauge, replacement of insulating material, sleeves and varnishing the same after rewinding.(b) Cleaning washing ball bearing with kerosene Oil, greasing and filled fresh grease of existing grade Make : Castrol, refixing to its original position and testing commissioning complete all as specified. 61 Ditto all as per item No 56 above, but for electric motor of capacity 2 HP, 3 Phase. 62 Ditto all as per item No 56 above, but for electric motor of capacity 3 HP, 3 Phase. 63 Ditto all as per item No 56 above, but for electric motor of capacity 5 HP, 3Phase. 64 S&F, in replacement, existing size caster wheel, swivel type, heavy duty, with supporting base plate bracket complete with nut and bolts etc of existing shape and size suitable for washroom trolley, complete all as specified and as directed by Engr-in-Charge. 65 S&F in replacement, existing size caster wheel, fixed type, heavy duty, with supporting base plate bracket complete with nut and bolts etc of existing shape and size suitable for washroom trolley, complete all as directed. 66 M&L for servicing of reciprocating air compressor including replacement of complete compressor oil, air filters, replacement of defective parts pressure switch, solenoid valve, FRL, Oil Air lube, NRV Seat, Spring NRV as applicable, filter assembly or any other defective part required to make compressor serviceable, including oiling/greasing, machine work, lathe work, welding work complete all as specified and as directed by Engr-in-Charge.Note: 1. Any other defective part or part which is likely to fail and not present in schedule and need to be replaced for making machine serviceable for proper operation shall be replaced by contractor at no extra cost and cost of item is deemed to be included in quoted rate.2. Cost of T&P and transportation is deemend to be incuded in quoted rates.3. If any defect occur till next service during CA period then contractor will carry out repair and replace the defective part of machine at no extra cost. 67 Supply, Install, testing and commissioningcompleteof direct drive Industrial Hydro Extractor top loading of capacity 25 Kg or next available higher capacity, inner drum directly mounted on the drive motor, door lock mechanism with limit switch suitable for operation on AC electric supply 415 volt 3 phase, 50 c/s, base frame complete all as specified & directed with following specifications:-(a)Basket Volume: 115 Ltrs (approx) or higher capacity recommended by OEM. (b)Extraction Speed : 980rpm (approx) or as by the expertise of any OEM in Mechanical Laundries. (c)Drive Motor:Motor, 3 Ph, 415 V, AC, suspended motor with coaxial set-up.Drive motor capacity : 3 HP or as recommended by OEM.(d)Control : Provided individual push buttons for start and stop.Provided power ON and brake indicator. Power on: Indicates availability of the incoming power supply to the machine. Start: Press the push button the machine get started under normal conditions. Stop: Press the push button to stop the machine. Timer: The timer is provided to set the required total time of the extraction. (e) Inner Drum / Basket: Made of Stainless Steel sheet of SS 304 grade with perforated basket.(f)Outer Drum : Made of Stainless Steel SS 304 grade.(g) Clear door opening : 425 mm (approx) or next higher size.(h) Safety : Door lock mechanism with limit switch, continuous current braking system. 68 Material and labour for complete rewiring of control and power circuit including necessary minor parts as required for any type of laundry machine i.e Washing machine/Drying tumbler/hydro extractor etc including taking down ond unserviceable wiring complete all as specified and as directed. 69 Supply and replace sealed maintenance free battery 42AH, 12V for online UPS 15 KVA complete all as specified and as directed. 70 Supply and replacement of power backup of UPS consisting 12 Volt 7.2 AH 06 Nos batteries in Microtek online UPS 3 KVAall as specified and as directed . Note : 6 Nos battery shall be measured as one unit. 71 Material and labour for servicing of online UPS 15 KVA 3 phase in 3 phase out of model 9 LLTEM of any service provider by cleaning dust from all electronic parts with blower and cleaning brush checking serviceability of all electronic parts including IGBT"s SCR diode, HBC fuses, Capacitors, charger card, IP sense TX PCB, O/P sense TX PCB, protection card, SMPS card, driver card, LED display module, DC capacitors, AC fans, CD MCB"s wiring, copper strips and replace if any part found defective, cleaning and greasing battary terminals of 30 Nos batteries all as specified and as directed.Note:- i) Servicing/repair job will cover complete repair/replacement of parts of UPS except battery. ii) Each job will cover 6 month warranty on repair work, no extra payment will be made to the contractor during this period for any serviceability check and repair work. 72 Material and labour for AMC forLED shadowless OT light dual dome typefour Nos by any OT light service provider as per AMC schedule and attending break down / repair work as per user requirement complete all as specified and as directed.Note:-(i) Successful bidder will have to submit AMC from any OT light service providerwithin one week of acceptance of contract. (ii) AMC will cover complete repair/replacement of US parts of lights except UPS. 73 Material and labour for AMC for online UPS 3 KVA single phase fourNos of Microtek by engineer of Microtek company as AMC schedule by cleaning dust from all electronic parts with blower and cleaning brush checking serviceability of all electronic parts , wiring, copper strips and replace if any part found defective, cleaning and greasing battary terminals, attending break down/repair wirk as per user requirement complete all as specified and as directed.Note:-(i) Successful bidder will have to submit AMC from OEM i.e. Microtek for 04 Nos UPS 3 KVA within one week of work order of contract.(ii) AMC will cover complete repair/replacement of unserviceable parts of UPS excl battery. 74 Supply & fixing victoria light 2*45 watt (2 light housing mounted side side by side on pole) with spun aluminium housing with casted aluminium heat sink Optical grade resistant PC diffuser powder coated in RAL 7024 graphite grey constant current electric driver provided with high voltage, open & short circuit protection power factor 0.95 THD < 10% surge protection 10 KV luminaire efficiency 110 lm/W-3000 K , maintenance of lumen output 50000 Hrs, Ingress protection IP 66, impact Protection IK 08 with4 meter decorative pole crafted from high quality GI pipes having galvanizing thickness of over 35 microns . 75 S &F Labour only for locating the fault in EOT Cranes any capacity make & type including rectification of minor defects such as tightening of nuts & bolts, checking and rectfying loose connection of control panels accessories and current collectors, replacing of fuse wire etc to keep cranes functional complete all as directed. 76 Replacement of brake lining with rivets 2 Ton to 5 Ton EOT Crane complete all as specified and as directed. 77 Replacement of brake lining with rivets 10 Ton to 20 Ton EOT Crane complete all as specified and as directed. 78 M&L re-winding of electric motor 3 HP, 3 phase, 415 Volts with super enameled copper conductor as per existing size varnishing drying etc. complete all as specified and as directed. 79 Ditto all as per item No. 74 above but 7.5 HP, 3 Phase, 415 Volts. 80 Ditto all as per item No. 74 above but 10 HP,Phase, 415 Volts. 81 Dottp as per item No. 74 above but 20 HP,Phase, 415 Volts. 82 Complete painting to EOT crane 2 to 5 TON including removal old rustered paint, filling the cavities with fillers and making smooth surface by applying sand papaer and then applying one coat of primer & two coats of yellow colour synthetic enemelled paint and re-writing SM No on the front side of the plant as per MES specification as directed by engr-in-charge. 83 Complete painting to EOT crane 10 to 20 TON including removal old rustered paint, filling the cavities with fillers and making smooth surface by applying sand papaer and then applying one coat of primer & two coats of yellow colour synthetic enemelled paint and re-writing SM No on the front side of the plant as per MES specification as directed by engr-in-charge. 84 Replacement of strand steel wire rope 10mm suitable forEOT crane complete all specified and as directed. 85 Servicing of 2 Ton cranes comprising of the following :-(a) Detail inspection and Dismantling of Crab Trolley at a Height of 7 Mtrs. , including Gears / Wheel, Shafts, Hand Chain Wheels etc.(b) Re-fixing of thedismantled parts after itsrepair and Tightening of all Bolts & Nuts(c) Resetting by re-adjustment of Gear Train, Chain Wheel and Chain ofthe Crane(d) Re-setting properly the Control Gear box after servicingcomplete(e) Re-adjustment and servicing of complete Locking system of C.T. Motion / L.T. Motion / Hoisting motions including Geared Coupling system of the crane.(f) Servicing of whole crane parts completely like greasing, claening and replacing of gear oil.(g) Calibrationof VFD drive complete.(h) Greasing of all parts(grease cost deemed to be included in quoted rate)(i) Checking of gear oil in gear box and topping up if necessary (Flushing & topping gear oil shall be paid under relevant item of BOQ).Checking the wiring connections in control panel & other accessories.Note:Test Report of crane inspection from autherized inspector shall be submitted by the contractor once in CA period. 86 Servicing of 5 Ton cranes comprising of the following :-(a) Detail inspection and Dismantling of Crab Trolley at a Height of 10 Mtrs. , including Gears / Wheel, Shafts, Hand Chain Wheels etc.(b) Re-fixing of thedismantled parts after itsrepair and Tightening of all Bolts & Nuts(c) Resetting by re-adjustment of Gear Train, Chain Wheel and Chain ofthe Crane(d) Re-setting properly the Control Gear box after servicingcomplete(e) Re-adjustment and servicing of complete Locking system of C.T. Motion / L.T. Motion / Hoisting motions including Geared Coupling system of the crane.(f) Servicing of whole crane parts completely like greasing, claening and replacing of gear oil.(g) Calibrationof VFD drive complete.(h) Greasing of all parts(grease cost deemed to be included in quoted rate)(i) Checking of gear oil in gear box and topping up if necessary (Flushing & topping gear oil shall be paid under relevant item of BOQ).Checking the wiring connections in control panel & other accessories.Note:Test Report of crane inspection from autherized inspector shall be submitted by the contractor once in CA period. 87 Servicing of 10 Ton cranes comprising of the following :-(a) Detail inspection and Dismantling of Crab Trolley at a Height of 10 Mtrs. , including Gears / Wheel, Shafts, Hand Chain Wheels etc.(b) Re-fixing of thedismantled parts after itsrepair and Tightening of all Bolts & Nuts(c) Resetting by re-adjustment of Gear Train, Chain Wheel and Chain ofthe Crane(d) Re-setting properly the Control Gear box after servicingcomplete(e) Re-adjustment and servicing of complete Locking system of C.T. Motion / L.T. Motion / Hoisting motions including Geared Coupling system of the crane.(f) Servicing of whole crane parts completely like greasing, claening and replacing of gear oil.(g) Calibrationof VFD drive complete.(h) Greasing of all parts(grease cost deemed to be included in quoted rate)(i) Checking of gear oil in gear box and topping up if necessary (Flushing & topping gear oil shall be paid under relevant item of BOQ).Checking the wiring connections in control panel & other accessories.Note:Test Report of crane inspection from autherized inspector shall be submitted by the contractor once in CA period. 88 Servicing of 20 Ton cranes comprising of the following :-(a) Detail inspection and Dismantling of Crab Trolley at a Height of 10 Mtrs. , including Gears / Wheel, Shafts, Hand Chain Wheels etc.(b) Re-fixing of thedismantled parts after itsrepair and Tightening of all Bolts & Nuts(c) Resetting by re-adjustment of Gear Train, Chain Wheel and Chain ofthe Crane(d) Re-setting properly the Control Gear box after servicingcomplete(e) Re-adjustment and servicing of complete Locking system of C.T. Motion / L.T. Motion / Hoisting motions including Geared Coupling system of the crane.(f) Servicing of whole crane parts completely like greasing, claening and replacing of gear oil.(g) Calibrationof VFD drive complete.(h) Greasing of all parts(grease cost deemed to be included in quoted rate)(i) Checking of gear oil in gear box and topping up if necessary (Flushing & topping gear oil shall be paid under relevant item of BOQ).(i) Checking the wiring connections in control panel & other accessories.Note:Test Report of crane inspection from autherized inspector shall be submitted by the contractor once in CA period. 89 S & F inreplacement limit switch for any type of Existing Crane 90 S & F inreplacementoverload protector for EOT crane complete all as specified anddirected. 91 S & F inreplacement power contactor of capacity415 V, range 16 Amp to 25 A for EOT crane complete all as specified and as directed. 92 S & F inreplacement power contactor of capacity415 V, range 32 Amp to 63 A for EOT crane complete all as specified and as directed. 93 S & F inreplacementrelay for EOT crane capacity 2 to 9 Amp complete all as specified and as directed. 94 S & F inreplacement hydraulic/ gear oil for EOT crane all as specified & directed by Engineer-in-charge. 95 Supply and fixing gasket for gear box/hoist for 2 Ton capacity EOT crane. 96 Supply and fixing gasket for gear box/hoist for 5Ton capacity EOT crane. 97 Supply and fixing gasket for gear box/hoist for 10 Ton capacity EOT crane. 98 Supply and fixing gasket for gear box/hoist for 20 Ton capacity EOT crane. 99 Supply, installing, commissioning and testing of factory made LT panel board (out door for 415 volts, 3 phase, 4 wire AC supply) cubical type suitable size, outer shell made out of3.15 mm thick CRCA epoxy powder coated sheet and inner shell made out of 2mm thick CRCA epoxy powder coated sheet, factory fabricatedhaving modern fabrication and testing process followed by powder coat painting having thickness not less than 100 microns, totally enclosed busbar chamber fully comparted type to accommodate the incoming and outgoing each switch gear shall have be independent opening and having provision for front and rear side opening with double door with hinges including locking arrangements (chromium plated 19 mm dia fancy lock) including provision of rubber beading and stainless steel cable glands for each cable to make it weather and vermin proof, provision of air fins for ventilation, The Four Pole Aluminium bus bar shall be insulated with colour code heat shrinkable sleeve and shall be mounted on suitable size "F" class insulator of capacity 35MVA at an interval not more than 250 mm through out the length of each bus bar, panel shall be mounted on angle iron frame and04 No legs made from angle of size 40 x40 x5mm, legs shall be 750 mm long, 300 mm grouted in blocks of PCC (1:2:4) type B-1 (using 20 mm graded stone aggregate) with 450 mm ground clearance including necessary form work, excavation and earth work, frame and legs duly spray painted internally and externally with two coats of synthetic enamel paint over a coat of red oxide primer, danger notice plate for LT with conventional skull and bones duly riveted/pasted to the paneldoor, complete including all connections incoming / out going out going comprising with following accessories and including :- 100 (a) Bus bar suitable for 3 phase, 415 volts, 50 Hz, 4 wire system of rating 600 Amps made out Aluminium stripminimum 900 MM long of suitable size with coloured heat shrinkable sleaves in four colours (Red, yellow, blue and black) fixed on resin cast insulators including galvanised nuts, bolts and washers etc fitted with and including the following :-(ii) INCOMING : -(a) MCCB 400 Amp, 415 V, 50 KA, 4 pole with adjustable thermal and adjustablemagnetic release release , ICS=ICU=100%. 01 No.(b) Panel meter of size 96x96 mm with LCD display , accuracy class 1.0, having parameters Voltage, Current, , including suitable CT complete all as specified, duly prewired with suitable size of copper insulated FRLS wire with universal code including suitable CTs complete. (c)Indicator with LED lamps for RYB , 3 Phase with MCBs set of three-01 set(iii) OUTGOING:-(a) MCCB 200 Amp, 415 V, 36 KA, 4 pole withadjustable thermal and adjustablemagnetic releaseICS=ICU=100%. 01Nos.(b) MCCB 100 Amp, 415 V,25 KA, 4 pole with adjustable thermal and Fixedmagnetic releaseICS=ICU=100%. 03Nos.(c) MCCB 63 Amp, 415 V, 25 KA, 4 pole with adjustable thermal and Fixedmagnetic releaseICS=ICU=100%. 03Nos.(d)Indicator with LED lamps for RYB , 3 Phase with MCBs set of three-05 sets Note- Old Panel MCCB shall be deposited to MES, Rest of Panel shall be given to Contractor As credit 101 Material and labour in replacement earthing complete with GI or steel earth plate electrode 60cm x 60cm x 6mm thick buried directly in ground vertically in a pit not less than 2.25 meter below ground level with top edge of earth plate at a depth not less than 1.5 meter below level covered on all sideswith alternative layers of charcoal dust and common salt 15 cm thick connected to galvanised earth lead Galvanised Iron strip 32 x 6 cm by means of bolts, nuts, check nuts and washers of Galvanised Iron or steel with protection pipeearth wireprotected by galvanized steel pipe light grade 40 mm bore from top of the earth plate electrode upto test point and watering pipe 20mm bore, GI light grade with funnel and wire mesh all as shown in electrical plate No 3 of SSR Part-1 and connected to earthing test point all as specified or indicated and testing on completion, including PCC earth pit (1:3:6) type C-2 RCCcovered with CI cover hinged with frame including excavation and earth work complete all as specified and as directed. 102 Supply and fixing in repair PVC insulated unarmoured heavy duty electric cable with multistrandedCopper conductor Flat submersible cable 1100 volts grade, cross-sectional area16 sqmm 3 core all as specified and as directed
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